Re: barrel tenon
Make your thread fit as tight as possible without the barrel and receiver galling, but just loose enough that you can thread the barrel into and out of the receiver by hand once it's popped loose.
Cutting the threads too tight and lapping for a final fit is not out of the question.
When your thread fit is good, you should be able to spin the barrel in and POP it tight.
If it locks in so you can't spin it free by hand, that's a good fit.
I used to shoot with a guy that had a gun put together like this.
It would shoot good for a few rounds and then the barrel would come loose.
He would reach up and twist it back tight and continue on making hits.
He eventually brought it over to me and I tightened it for him with proper barrel and action wrenches...