Re: AR-10 Build Writeup
Just a few words of caution when building your own AR-10 or AR-15. You can screw up just about anything else on the rifle and survive the effects, but you cannot screw up the head-spacing or barrel nut torquing. I have been building AR's for 20 years and have seen some real atrocities. Remember that you are dealing with a 308 and a lot of CUP.
Barrel nut gas tube holes do not always line up perfectly with the gas tube hole in the receiver at the proper torque. You need 40 to 60 foot-pounds of torque in an AR-10. Anything less and you risk the barrel nut working loose. Anything more and you may damage the receiver threads. And....Loctite is NOT a substitute for proper torquing. There are times when you have to cut the shoulder of the barrel extension back a few thousands to get the nut to torque properly. This takes an accurate lathe and carbide tooling. The barrel extension is heat-treated and it is hard.
When you buy a barrel, buy a bolt with it that has been head-spaced to the particular chamber in that barrel. A good head-spacing job is one that allows the bolt to close on a GO gauge but not on a NO-GO gauge. Remember that the difference between those two gauges is about .003”. A bolt that closes on a NO-GO gauge will ultimately cause case head separation, not to mention a sever loss of accuracy. Do not rely on a field gauge to head-space an AR-10.
If you have a bolt that closes on a NO-GO gauge, your remedies are limited. You can try to find a bolt with a bolt face that that has been machined a few thousands forward. You will need someone with a large supply of bolts. Good luck. The other alternative involves removing the barrel extension, cutting the barrel shoulder back exactly one thread, re-cutting the chamber, timing the extension back onto the barrel and shortening the gas tube. I have done this job exactly once and will never do it again.
My opinion is that if you are not absolutely certain about what you are doing, take your AR-10 to a qualified gunsmith to have the barrel installed and the head-spacing checked. Buy a barrel with a bolt matched to the chamber. Have fun putting the rest of the rifle together knowing that you will not be shooting a 14-pound hand grenade.