Re: AR and unusual problem
To answer everyone's questions.... it throws the 1st round flyer the same whether its a cold bore shot or a smoking hot barrel. Same with different mags. Same with only 3-5 rounds loaded in the mag. Same with different lowers. Same with different bolts. Same with different entire BCGs. Roughly the same with different ammo, both factory and precision reloads. Same whether you drop the bolt from the release catch or use the charging handle to drop it from half-way. Same if it picks up the round from the mag OR hand insert the round into the chamber and then drop the bolt. Most importantly it shoots the same with different shooters, several of whom win local F-class and Tac matches (not me).
Sako's "friend" has honestly tried everything imaginable and it repeats with annoying precison regardless of the variables so long as the bolt is dropped on the 1st round. About the ONLY thing I, errr I mean he, hasn't tried is swapping scopes and mounts. But I would think if there was something in the scope that was loose, the flyer would be more random. I suppose there might be something loose in the scope that gets jarred when the bolt release drops the bolt that doesn't affect it when the gun cycles during firing. But again, I would expect it to be more random than it is.
The bottom line is the "accuracy" of the gun is NOT the issue. That was never in doubt. If you load 6 and shoot the 1st one in the berm, the next five will group easily under 3/4 MOA or better. But I don't want a bench rest AR where I have to "trick" the gun into shooting. I want a gun where I know that the 1st round will go where the next 4 or 19 or 29 go.
The common denominator in all of this is the bolt getting dropped on the 1st round. When the gun cycles from gas pressure, it shoots fine lights out.
The good news is the manufacturer has been contacted and is doing me a real solid on trying to work this out, despite some initial miscommunication on what they were supposed to be troubleshooting. I can't complain because they are taking care of me.