Gunsmithing Machining a muzzle break bigger?

MTS308

Sergeant of the Hide
Full Member
Minuteman
Mar 7, 2018
239
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Lake butler fl
I have a APA little bastard gen 2 muzzle break in 6.5 mm that I'd like to open up to use on a 308win.
I've read somewhere I need to open the bore I.D up .020 to .030 bigger than the bullet diameter. Which should make the bore .328 to .338 I.D. Does this sound right?
 
As long as the treads are concentric to the bore. If they are not, .328" might not be enough.
i think that is the main thing...avoiding a strike.
the smaller the hole, the more effective the brake, but somebody tested a .308 brake on a 6.5CM and it didn't reduce effectiveness drastically.
 
This isn't the question asked but, as an aside, I would recommend making sure you have a quality, correctly angled, sharp drill bit. The brake I opened up was surface hardened and took some effort to get started correctly. After through the hard zone it cut easy.

I have heard that effectiveness starts to fall off at around 60 thousandths over bore diameter. I don't have the knowledge to know if this is accurate or not. I went 30 thou over. And the brake was drilled and re-threaded on the same setup.

Thank you,
MrSmith
 
This isn't the question asked but, as an aside, I would recommend making sure you have a quality, correctly angled, sharp drill bit. The brake I opened up was surface hardened and took some effort to get started correctly. After through the hard zone it cut easy.

I have heard that effectiveness starts to fall off at around 60 thousandths over bore diameter. I don't have the knowledge to know if this is accurate or not. I went 30 thou over. And the brake was drilled and re-threaded on the same setup.

Thank you,
MrSmith

I will probably use a boring bar with a carbide insert so it shouldn't be a problem. I have 2 I'm wanting to open up 1 stainless and 1 black nitrided. Probably try the stainless first.
 
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I use reamers to open them up, I snapped off a couple of skinny solid carbide boring bars due to the interrupted cuts and just bought a handful of reamers of the correct sizes. Much faster than boring them out as well...

I know if I run a .330 reamer into it, that's exactly what the hole will measure, all the way through.
 
If you have the ability to dial it in a four-jaw or have a good collet system you can go as low as .010" over. But you need to verify that it all threads up concentric.
Honestly I think you'll be better served trading them for .30 cal brakes than taking on the project, but I totally understand the desire to do the work yourself.