Now, for your education, I again called Hodgdon about this today and I talked to their production engineer. Here is our conversation:
ME: What is Hodgdon's official stance on mixing powders?
HODGDON: DON'T EVER DO IT! NOT EVEN IF YOU THINK YOU KNOW WHAT YOU'RE DOING! DON'T MIX POWDERS AND DON'T EVEN MIX DIFFERENT LOTS OF THE SAME POWDER! NEVER, NEVER, NEVER!
ME: Why not?
Hodgdon: Because you will change the burn rate of the powder and that could be unsafe! Even if you do it safely, you will never get good performance or consistent performance from the powder.
Me: Well what if you took one kernal at a time and mixed them in a perfect 50-50 mix?
Hodgdon: You would successfully change the burn rate again and that can be dangerous. And even if you did it successfully and had no problems, the next time you went to mix and had to get a new lot of either one or both powders, your new mix would have a different burn rate than your previous mix! So it would be totally against your efforts any way.
Me: How much could mixing powders change the burn rate?
Hodgdon: Well, in our lots, we have plus or minus 3% to 6% variation in burn rate between lots even with the best components and manufacturing processes. So if you mix two powders and one is on the high side of 6% and the other was on the low side of 6%, your new mixed powder could be changed as much as 12%!
ME: WOW, I can see how that could be disastrous! That is like going from H322 to H4350 in burn rate!
Hodgdon: That is correct. Very risky.