Sorry for dusting off a necro thread... but I ended up DIY'ing just this today to make an adapter for one of my USO's in one of my Sphur's. Didn't want to buy another mount, as much as I love Sphur's.
First, shim stock is an option. BUT is very difficult to cut and bend well. You can end up with edge issues (rolled edges from cutting). The 'best' way to do it is to start with steel or aluminum tubing and turn 0.5mm thick tube in the correct OD and ID. In this case, 35mm - 34mm.
These were turned out of some 1/8" wall tube stock (non-welded) that I had lying around. Mild steel. I left them round until I could scribe the lines where I want to split them. I'll split on bandsaw tomorrow and then dress the edges on a belt sander. They are exact fit on OD and ID and once fit, will be perfectly aligned. The outer surface looks rough, but it's more optics than anything. Total time to make the pair about an hour.
Just thought I'd share this for those with access to lathes... it is most certainly possible to make a very effective adapter.
I also bored out a nice beefy pair of Badger rings for my other scope. Removing just under .020" per side (half mm). Lots of meat on the rings for that cut. The big challenge is fixturing, but I simply made a 34mm bar and clamped 'half' the ring on it. Then bored to half the depth. Made another bar in 35mm and flipped the rings around to cut the other end. Then trued on a pin hone and recut the reliefs on the sides in a mill. That took a bit more equipment, but not much time. Fits like a glove.
Note that it is not tightened yet, as I don't have my leveling fixture here at the house... So there is a bit more gap than there will be on the tightened unit. And I know my Badger Warranty is now void. But, hey, I take full responsibility!
A couple of shop hours saved me buying two expensive mount sets...
Again, sorry about the necrothread, but I was going to post this and LL's sneaky AI system pointed me to this thread. Figured it was better to put here than to start yet another thread.
Cheers,
Sirhr