I've bedded guns for a long time now. For the last 9 years I've offered an unconditional lifetime warranty on the bedding work we do here. To date, that is one thing I've never had to replace or repair.
The argument regarding coating before after has been demonstrated time and time again to be trivial at best. It matters not one bit to the gun. Back to back tests on multiple calibers ranging from 22LR to 338's with a variety of barrel contours came to the same conclusion.
If anything, it could be argued that a slight interference fit is desirable. A certain level of compressive loading isn't a bad thing. Bottom line is with modern resin systems and thoughtful, detailed preparation, there's no reason not to expect a pillar bedding job to last almost indefinitely. The issue I see more than anything is if the overall setup has flaws.
Some examples:
A Surgeon DBM is physically larger than most and it requires more material being removed in order for it to fit in the stock. If you were to say run a 338LM with a spaghetti barrel and stuff all this into a lightweight hunting stock, the potential for failure is raised. Why? The recoil is going to be a brute for starters and with thin cross section sidewalls, it's going to be a lot more work for the stock to control it. The stock's core isn't going to respond well to the violent compression forces that apply when the fires are lit. The sidewalls are going to distort under this recoil and this will raise the possibility of the bedding fracturing. -Almost all repeating type composite/wood stocks flex like this to some degree. One also needs to address cross pinning the stock to mitigate the trigger well blowing out or behind the recoil lug.
-Something we do to every single stock job we run here. You never see it, but the stocks are pinned.
The other issue is Aluminum pillars. Forget the heat expansion rate argument crap. Just let that topic die the death it needs to. If your rifle gets hot enough for that to be a factor you have bigger issues to worry about. Aluminum is kind of a little asshole at times. The moment you machine it, it starts to oxidize. The difference is the color. Shiny, chrome line finish vs satin gray looking. Aluminum Oxide is the byproduct of this. In most cases, this is a good thing as the layer forms on the outside and then stops. Atmosphere cannot get under it to continue the party. Why it works so well in so many environmental conditions.
With stocks there's something to consider, especially if you have an all carbon stock. 1, AL and CF are literally polar opposites on the galvanic table. What does this mean? It means if you have an all carbon stock fitted with AL hardware and you find yourself in a very electrolyte heavy environment (salt water, salt spray, heavy sweat, etc) its going to start behaving like a battery. A corrosive action will take place. It may not happen instantly, but it does happen. It's simple chemistry.
2nd is the adhesion thing. Oxidized AL does not bond with resin systems the way it's supposed to. The development of composite/AL wing structures in airplane shit discovered this a long time ago. it takes a bit of work to make them behave for the long haul. I see evidence of this on stocks where the pillar contacts the action. The resin is paper thin here and it doesn't take much for some level of erosion to take place. No, this does not mean AL pillar bedded guns are junk. What it does say is a guy should take some precautions. First, etch the OD of the pillar with an abrasive and then immediately submerge it in a neutral solvent. Leave it there until you are ready to use it, going forward; Handle it with gloves and coat it in resin immediately when it's time to use it. Make sure you dry it off. That will go a long ways to avoiding an issue.
Next, a porous stock material. If were to paint some kind of scenario where we have very, very radical changes in weather. Humidity and temperature in particular we raise the level of risk in this regard. If a gun were submerged in water fitted with a stock that is porous and its later froze...were going to have issues. Big issues. Nature will win every time.. . .
Bedding resin: I have an opinion on this that is slowly becoming more factual. A good resin system will have a high percentage of solids. Think of this stuff as concrete. Pour a sidewalk in just cement and it'll fall apart pretty fast. Add the solids like sand/aggregate and it'll go nearly forever. The solids are what makes this stuff work. Acra glass falls short on this as the only solids present are ground up chunks of nylon. Nylon is hygroscopic. That means it attracts moisture. The last thing we want. So, it's out as far as I'm concerned. The high percentage of solids is where the compressive, torsional, etc forces get dealt with. The adhesive just holds the stuff together and sticks it to the substrate (rifle stock). Low shrinkage is good, but if we're REALLY going to split hairs here then we need to respect the FACT that shrinkage is a percentage based on the volume of material. A 1x1x1 cube of the stuff shrinks less in overall dimensions than a 10x10x10 brick. -Yet both have the same percentage.
The rub however is "less is not more" in this case. Back to the sidewalk analogy. If you pour a nice 4" thick slab of crete you can drive just about whatever over it. Now do the same size pad but only a 1/2" thick. Your kids big wheel is going to kill it. It's gotta have some backbone. I am of the opinion that a bedding job should as well. It's why I went down the rabbit hole of developing 3D surface machined cnc inlets for every stock job we do. I can't get the level of control I want from stock vendors the way they inlet. Doing it this way however allows me the freedom to control exactly how much bedding is being applied. When an LRI job is done it will have .05" film thickness. Concentric and uniform in wall thickness.
Now, if all this really, really, really mattered in the form of some secret sauce, then what I'm saying should result in guns that just kick everyone's ass. They don't. There are more than capable folks that I compete with for your money. What I will say is that we have a process that we can repeat and scale up exponentially. We have a look that is recognizable and we have a system that has been tested on almost every continent for a decade and a half. (our guns have not made it to the big ice cube down south yet). It's shown to work and tolerate the application well.
This isn't a jab at anyone. It's just stuff I've learned and conclusions I've come to after doing a whole lot of these for a long time. Take it for what it is and maybe it'll dispel some myths.
Hope this helps.
C.
PS. I have this bad habit of editing shit after I post it. Tried to make some grammar improvements here and there. . .