Re: Roughly how many reloads?
Greg is right on the money.
You have a lose lose proposition here. You have a AR which most likely has a gov't spec chamber which falls somewhere between damn big and jumbo thus a lot of case expansion.
Commercial cases are delicate and won't take near the abuse a LC case will. Weigh five of each and write down the weights and compare them by manufacturer. GI cases will generally always be heavier than commercial.
Take a micrometer and measure loaded rounds .200" up from the rim. Now measure your fired cases and see how much they have expanded.
Bear in mind all dies don't size cases to the same dimension and it is not uncommon to find dies that size from say .001" larger than factory specs to maybe .005" larger than factory specs. Any time I find dupe dies to the ones I have and they are cheap I pick them up and chart them as to how much they take base dimension down and try and match cases to a die that works them the least amount on the base.
Basically a fired case base (say 308) that comes out .471 run in a die that makes the base .469 gives you .002" of air thusly sizing the case to factory spec of .465 really overworks the case and it will fail soon.
Best chamber I ever had on a factory gun was a Police Patrol Rifle 7615. You can read all the problems and final results this fine little rifle produced.
http://www.eotacforum.com/viewtopic.php?f=107&t=50302&sid=d159a4073ea58fd1a4b1dee754cfa0df
You can also find dies that don't move the shoulder at all or not enough to allow easy closing.
I set my dies to FL size by running them in a L.E. Wilson Case Gage for the caliber. It tells you all kinds of neat things like OAL for case, where the shoulder is in relation to a factory chamber. Size of case base and whether your die is taking it down enough to chamber easily.
The tolerance range on dies I have seen will just about make you chuck your cookies.
I was sizing a couple hundred 243 cases yesterday and to my horror I did not realize or I cannot find my Wilson case gage for 243 so I had to use a 7/08 case gage to set my FL die. Next project is to either find or buy a 243 case gage. Then again I will most likely buy one and "find" the one I thought I had haha.