Since youre all wet over the "saami spec" and how it matches up to your readings:
How are you justifying the saami spec to your equipment?
Do you have a go gauge that you are using to measure and set as a 0 reference point and then measuring your brass from that? If notthen how can you expect your readings to be correct to absolute? A comparator is relative, its good for your set of tools and equipment, it doesnt transfer to anyone else or to any other spec. Its a before/after tool, not a foralltimeeverywhere tool.
Going to steal some pictures from this write up by Ron Blain on AS
He has the actual headsapce gauges in known lengths.
Zero the comparator
Measure the known dimension (minimum headspace gauge). We know the gauge is 1.630", the comparator reads 1.624- IE the provided measurement from the calipers is short .006" of the known absolute measurement. This is why the bushings on the calipers are called a comparator and not a gauge. They are relative measurements, not absolute measurements.
So that .006" is almost all of your stated tolerance above if you dont take into account the tolerance stacking.
Virgin bras measures 1.623, thats only .001 less than the above measurement on an actual gauge. SO this round is .001 short of minimum chamber, in other words the virgin brass is perfect to fit in any chamber that is within spec.
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Now for a fired case, when fired it has grown by .004" to 1.627 relative. If we were to add the .006 difference in gauge and caliper readout the brass is now actually 1.633. In either case the fired brass is 003 over minimum.
I wish he would have continued this exercise and measured his chamber to see how short of maximum he really was for case growth reasons since he has the gauges to do so in .001 increments. But thats not the purpose of his post, his purpose was to show that the actual measurements dont match the comparators caliper reading. And as such taking your comparators measurements and comparing them to saami spec is meaningless unless you have a actual known constant on which you can measure to compare between the two.
Im betting that the once fired is a lot close to maximum chamber size than you think it is (especially from a 223 doing 3200 fps). And reading off of range brass from God knows how many different chamber and brass combinations isnt a reliable method to go off. If youre going to go down this road of nitpicking to spec then you really need to know what you are doing and what your tools are actually telling you. And you cant to that with brass.