Consider this:
- Why is trim length important? Primarily because varying neck length will vary the force of friction from the case acting against the surface of the bullet, which impacts the overall force holding the bullet in. Other key variables impacting this force are the neck tension which varies the force of the case pressing against the bullet's surface, and the coefficient of friction inside the neck (how "sticky" or rough the surface is) - which is why some of us use neck lube to make this variable more consistent.
- Why is neck tension important? Varying neck tension will cause ES/SDs to open up - sometimes pretty dramatically. I consider consistent neck tension to be one of the important things to keep consistent.
So, am I saying that those .004" differences matter? Nope, not really.
Why?
- The force holding the bullet in place is related to the coefficient of friction (lube, no lube, carbon, etc) x force pressing against the bullet surface (neck tension) x the length of the neck x diameter of the bullet (constant)
- On a .308, the neck is about 170 thousandths, give or take.
- That means that those 4 thousandths are only varying the force holding the bullet in by about 2.3%.
To put this in perspective. When I seat bullets for my 300 PRC (same diameter, longer neck), I look for a seating force of between 40 and 50 pounds. That's a 20-25% variation. That little 2.3% would be getting lost in that variability AND if you use an arbor press with a force gauge to seat, you'll know if the seating force falls outside whatever arbitrary values you set for the boundaries. I just mark those rounds with an X using a Sharpie and don't use them for anything important. With my process, it's about 1 out of every 10-15.