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Surefire ICAR

LRRPF52

Sergeant
Full Member
Minuteman
Mar 13, 2012
3,413
6,379
SLC, Utah
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Basically like an LWRCi Six8 receiver set with some more features, ambi controls, fed with new 6mm ARC/6.5 Grendel/338 ARC PMAGs.

The receivers on these are larger in the magazine well area in both width and length, but still AR-15 sized overall in form factor for the carbine.

This will basically open up a new ecosystem of AR-15 receivers and magazines around the Grendel/ARC family of cartridges.

Should be cool to see what they’ve done with the bolt and barrel extension.
 
...
PMAG 25 for 6mm ARC for Surefire ICAR Features:

– 25-rounds of 6mm ARC

– Rounds-remaining capability via high-visibility coil and dual-side windows

– Paint pen dot matrix for magazine identification

– Redesigned bolt-catch notch for added clearance

– Over-travel stop prevent over insertion

– Slim, flared floorplate promotes extraction and handling while enabling use in mag pouches

– MagLevel system

– GEN M3 standard features such as constant curve internal geometry, a long-life stainless-steel spring, a four-way anti-tilt follower

– Low-profile ribs and aggressive texture on front and rear gives additional grip in all conditions



The magazine itself is a progression of the 28 round Six8 mag developed for an LWRC project in 2012. They took that as a starting block and SureFire developed a larger magwell to accommodate that magazine. Additionally, they used a custom broach to modify the test mags for 6 ARC. Testing feedback was integrated into the production magazine. The end-user asked for a slightly shorter mag so they ultimately gave it a 25 round capacity. It fits in standard 30’round AR mag pouches...

 
The Surefire rifle is made in house outside of the other branded parts it has like the trigger, barrel, etc. I have friends there so I have been int he know about this for a while, same with the mags. I hinted about polymer 6 ARC mags a while back on here. I don't want to steal their thunder for the release so I won't give any of the things I know about it. I have no idea on price either. It is using good parts and they bought a bunch of machines and tooled up to make these rifles.

I know one of the test rifles had 5 or 6000 rounds of 106 Atip Hornady put through it for accuracy and durability testing. They had no issues with accuracy and 6000 rounds for durability is nothing. The only complaint I heard was that 6 ARC was "dirty" but it was all suppressed testing.
 
The Surefire rifle is made in house outside of the other branded parts it has like the trigger, barrel, etc. I have friends there so I have been int he know about this for a while, same with the mags. I hinted about polymer 6 ARC mags a while back on here. I don't want to steal their thunder for the release so I won't give any of the things I know about it. I have no idea on price either. It is using good parts and they bought a bunch of machines and tooled up to make these rifles.

I know one of the test rifles had 5 or 6000 rounds of 106 Atip Hornady put through it for accuracy and durability testing. They had no issues with accuracy and 6000 rounds for durability is nothing. The only complaint I heard was that 6 ARC was "dirty" but it was all suppressed testing.

Do you know if they have plans to offer the rifle for sale on the civilian market?
 
The Surefire rifle is made in house outside of the other branded parts it has like the trigger, barrel, etc. I have friends there so I have been int he know about this for a while, same with the mags. I hinted about polymer 6 ARC mags a while back on here. I don't want to steal their thunder for the release so I won't give any of the things I know about it. I have no idea on price either. It is using good parts and they bought a bunch of machines and tooled up to make these rifles.

I know one of the test rifles had 5 or 6000 rounds of 106 Atip Hornady put through it for accuracy and durability testing. They had no issues with accuracy and 6000 rounds for durability is nothing. The only complaint I heard was that 6 ARC was "dirty" but it was all suppressed testing.
I'm just watching our industry put things out like Atlas 2011's and Laugo pistols....and and and.

Some guns are priced as an IQ test, and it IS possible to fail it.

It looks like this would be a very plausible slightly-sub-$3000 rifle. The LWRC which has similar levels of innovation and actually quite good build quality is right in that pocket.
 
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If they could somehow push the ARC to standard pressure due to the bolt design then that would be really nice.

Starting to see a lot of scenarios where legacy rifles operate at lower pressures while new cartridges may call for support of higher pressures to really make a step forward
 
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I almost...don't agree. 6.8 SPC had a big market problem with having the SPC and the SPC II situation happen. I think releasing a 6ARC-But-We-Fixed-It set of ammo would have the same impact.

LWRC's Six-8 platform fixes the mag problems (which are less overblown now than they were). I think fixing the bolt head diameter issues would be a real second push in this space. If you are rocking a whole factory gun, and changing stuff dramatically, a better bolt geometry paired with the higher end metallurgy wouldn't suck.

6ARC and blasted bolt heads is a really common encounter.

(I'm here in this thread because I shoot 6arc a lot. Up to like 10 of em now in my shooting circle.).
 
If they could somehow push the ARC to standard pressure due to the bolt design then that would be really nice.

Starting to see a lot of scenarios where legacy rifles operate at lower pressures while new cartridges may call for support of higher pressures to really make a step forward

There probably needs to be a government solicitation that would make these redesigns economically feasible. Proprietary AR parts are a tough sell at scale on the consumer market.

The other side of the coin is that when you redesign the mags, bolts, barrel extensions, etc you may as well redesign the case to take advantage of more efficient powders. 6ARC is a massive compromise that only makes sense in a converted AR15. If you get into revisions of the same ARC cartridge, the market will probably abandon both, like @MinistryOfTruth said about 6.8SPC.
 
This is what should have been done 12 years ago alongside the Six8.

It’s easy to re-barrel an action. It’s much more difficult to design and produce a reliable magazine.
I swear we were just bitching about this recently and now there’s this.

So if we say the Six8 magazine footprint addresses the magazine issue, what’s being done on the bolt front?
I don't want to steal their thunder for the release so I won't give any of the things I know about it.
Don’t worry, Magpul did that yesterday.
 
There probably needs to be a government solicitation that would make these redesigns economically feasible. Proprietary AR parts are a tough sell at scale on the consumer market.

The other side of the coin is that when you redesign the mags, bolts, barrel extensions, etc you may as well redesign the case to take advantage of more efficient powders. 6ARC is a massive compromise that only makes sense in a converted AR15. If you get into revisions of the same ARC cartridge, the market will probably abandon both, like @MinistryOfTruth said about 6.8SPC.
Agree for sure. What they are really after is an intermediate sized AR that shoots a 25cal or 6mm bullet out of a 14.5" barrel
 
Agree for sure. What they are really after is an intermediate sized AR that shoots a 25cal or 6mm bullet out of a 14.5" barrel
That’s the Pocahontas rifle for sure. So much talk and theorycrafting, but until defense procurement and logistics makes it a reality we’ll probably never see it.
 
I almost...don't agree. 6.8 SPC had a big market problem with having the SPC and the SPC II situation happen. I think releasing a 6ARC-But-We-Fixed-It set of ammo would have the same impact.

LWRC's Six-8 platform fixes the mag problems (which are less overblown now than they were). I think fixing the bolt head diameter issues would be a real second push in this space. If you are rocking a whole factory gun, and changing stuff dramatically, a better bolt geometry paired with the higher end metallurgy wouldn't suck.

6ARC and blasted bolt heads is a really common encounter.

(I'm here in this thread because I shoot 6arc a lot. Up to like 10 of em now in my shooting circle.).
The whole thing with 6.8 SPC II was interesting to watch, because you had all these companies who have engineers, technicians, ballisticians, and powder formulations doing their normal business producing safe and reliable ammunition and firearms for the most part.

How much of the limited bad reamer run was the fault of Remington vs the reamer-maker? Any good reamer-maker would contact the customer and say, “Hey man, I just wanted to check your dims because there’s a really steep transition angle from the neck to the freebore.” It makes no sense that any such reamer was ever allowed to be made.

The issue with Kotonics learning about chrome-lining was limited to one company nobody had ever heard of before.

Then the craziness with SSA making 3 different pressure loads collided with all of that, resulting in some of the most impressive kabooms we have ever seen in the industry. At the time, SSA made 3 different tiers of pressure for ammo:

Standard
Tactical
Combat

There were photos of a guy who was shooting SSA higher pressure loads in an under-sized bore Kotonics barrel. Part of the bolt carrier was freaking embedded in his Eotech, and the bottom of the bolt carrier cut through the petrified wood bench like a glowing hot knife through butter.

So undersized bore due to excessive chrome-lining or failure to account for chrome thickness after boring and rifling, combined with over-pressured ammo = massive kaboom. They scrubbed the photos too, which is sad because they served as a great example of what happens when all these tolerances stacked against the customer.

It really had nothing to do with the firearms and ammo made by the big companies in the industry.

The guys on 6.8 Forums formed a chorus condemning big Remington for their failures, while small shops and PTG went forward with the magic 6.8 SPC II chamber and rifling specs. This worked out for the small shops in the short term, and badly for the major industry players in the long run who were left with millions in sunk costs and the perception of inferior designs.

Any major company who didn’t follow these new non-SAAMI specs was trashed openly by the small chorus with a loud voice.

ArmaLite, Bushmaster, Remington, DPMS, Rock River Arms, and a bunch of AR-15 companies had already invested untold fortunes in tooling up for 6.8 SPC with SAAMI specs, then were repeatedly ridiculed by the small online army about what retards they were for doing so.

The companies checked all their notes, reached out to ballistics labs, and saw no real difference from those tests. Many still agreed to change to the SPC II reamer to placate the customer base. A common claim at the time was that the SPC II chamber and rifling gave you 200-400fps faster velocities than SAAMI spec.

Even when Western Powders Ballistics Lab responded to requests about testing 6.8 SPC SAAMI vs 6.8 SPC II, they responded that they had already done such tests and saw 20-30fps / 1000-1500psi difference.

It was an interesting chapter in the gun industry to witness, especially hearing many things from behind the scenes from people involved with it. Definitely a lesson in lack of total design ownership, the risks associated with small shops trying to weasel market share based on information campaigns, bad vendor behavior for critical tooling on supply side, charlatans with prior agendas in cartridge design, “experts” looking to make a name for themselves, conflicting customer requests, departures from industry standard practices, insane performance claims stepping into 270 Winchester territory for velocity, tolerance stacking resulting in catastrophic failures, and an unusual commitment to scrubbing of evidence.

Anyone who questioned the claims was met with personal attacks on a regular basis. One of the biggest proponents of 6.8 even had to call BS on it, as you can read in that thread.
 
I know FN developed that 6.5 x 43 using a similar concept for longer range and more energy. They developed new mags and such to go with it, but no idea what they did with the bolt or anything else besides an upsized receiver.

I would think you need a in-between size bolt and carrier, or a hybrid like CMMG did with their MK47 or whatever that thing was called. I think front half was larger frame/308 sized parts and a skinny back section? Or using some sort or expensive alloy to get the bolt strength up to run higher pressures. I'm not an engineer so I will leave that to experts to debate.
 
So if we say the Six8 magazine footprint addresses the magazine issue, what’s being done on the bolt front?

Geissele claims to have addressed this, at least to some degree, with their proprietary bolt steel (C158+) and the forging process they use to manufacture bolts. But I've no idea how successful they've been in using this to prolong bolt life in the 6ARC guns they're building. And as of right now they aren't sell their 6ARC bolts individually.
 
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Geissele claims to have addressed this, at least to some degree, with their proprietary bolt steel (C158+) and the forging process they use to manufacture bolts. But I've no idea how successful they've been in using this to prolong bolt life in the 6ARC guns they're building. And as of right now they aren't sell their 6ARC bolts individually.
Until licensed or available on its own, it doesn’t matter. What we’ve got now is diverging ecosystems for 6ARC due to the mag footprints, let’s see if that translates over to BCGs and bolts.
 
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I know FN developed that 6.5 x 43 using a similar concept for longer range and more energy. They developed new mags and such to go with it, but no idea what they did with the bolt or anything else besides an upsized receiver.

I would think you need a in-between size bolt and carrier, or a hybrid like CMMG did with their MK47 or whatever that thing was called. I think front half was larger frame/308 sized parts and a skinny back section? Or using some sort or expensive alloy to get the bolt strength up to run higher pressures. I'm not an engineer so I will leave that to experts to debate.
There are 7.62x51 production rifles that use AR-15 bolt carriers and slightly-modified bolt designs, but are using AerMet for the bolts.

The SCAR-17 bolt is pretty small and also made of exotics.

Since the cartridge mass and cartridge stack tension on the feed lips is somewhere between 5.56 and .308, AR-15 carriers with added power return springs have been more than sufficient to reliably chamber 6.5 Grendel and 6mm cartridges in the small frame.

You can make changes to the bolt lugs and bolt head geometry, with corresponding changes to the barrel extension and still stay within the form factor of the AR-15 upper receiver, but you do need to increase the width of the top-end walls of the mag well like LWRC, New Frontier Arms, and Surefire have done.

The Six8 PMAGs allow longer COL as well. Hopefully these new ARC PMAGs are the same for those that like to load long COLs.
 
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Until licensed or available on its own, it doesn’t matter. What we’ve got now is diverging ecosystems for 6ARC due to the mag footprints, let’s see if that translates over to BCGs and bolts.
I see the attractiveness of just making your own total design for companies who will offer an optimized total solution, to include the PMAGs, vs making one that is meant to be knocked-off and parted-out by the DIY and small shop industries.

With AR-15s, it’s a gamble if you go proprietary because for every customer who shells out $3000 -$4000 for the carbine, there will be 80-100 who are turned-off by it not being compatible with their lower.

But it’s already not compatible with their lower if they want PMAGs, so who cares.

The after-market for barrels is the next major consideration.

Small shops have become more adaptive to this, especially when you look at LMT and SFAR already.
 
I'm following this with interest. Especially if PSA/AAC come out with their budget line up of 6arc ammo like the rumor mill is saying.

I shoot 6arc now but it's kind of novelty and at current gas gun pressure limits, doesn't even offer THAT much of an advantage over shooting a regular 5.56 AR with a good heavy bullet. Only .1 or .2 mil better inside 600 yards. As distances go beyond 700, that's really where the 6arc starts to pull ahead.

The other 6arc platform that is interesting is the Robinson XCR. They use their own proprietary BCG which is significantly beefier than an AR bolt. They claim that the XCR can shoot 6arc loaded to bolt gun pressures with no concerns at all and you can expect the same bolt longevity to exceed 10k rounds. But of course it's limited to .223 magazine COAL. I wonder if Robinson will adopt the ICAR mags. Seems unlikely, but stranger things have happened.
 
I hope there is an actual advantage to these vs what the Six8 was for the 6.8.

With the SF name being on the side, costs will be an issue from the start.
 
I'm following this with interest. Especially if PSA/AAC come out with their budget line up of 6arc ammo like the rumor mill is saying.

I shoot 6arc now but it's kind of novelty and at current gas gun pressure limits, doesn't even offer THAT much of an advantage over shooting a regular 5.56 AR with a good heavy bullet. Only .1 or .2 mil better inside 600 yards. As distances go beyond 700, that's really where the 6arc starts to pull ahead.

The other 6arc platform that is interesting is the Robinson XCR. They use their own proprietary BCG which is significantly beefier than an AR bolt. They claim that the XCR can shoot 6arc loaded to bolt gun pressures with no concerns at all and you can expect the same bolt longevity to exceed 10k rounds. But of course it's limited to .223 magazine COAL. I wonder if Robinson will adopt the ICAR mags. Seems unlikely, but stranger things have happened.
Are you shooting Berger 80.5gr Full Bores from 5.56?

77gr SMK doesn’t do so well in the wind compared to 6.5 Grendel and 6mm AR/6mm ARC. It’s better than 55gr or 62gr. The one that really surprised me was a guy who showed up with 75gr A-MAXs stuffed into 5.56 cases with the necks crimped over the ogive. Ha ha

I immediately saw his PMAGs loaded with them and said, “Dude, if/when you start to have problems with that, I have cases of 69gr and 75gr in my truck you can use.” He proceeded to out-shoot everyone throughout the course without a hitch. Impact on steel was still anemic at 400yds, but he was hitting with ease out to 600yds.

I had bought 100 of them to develop loads way back in 2012 and found out immediately that I couldn’t get them to fit into mag COL. BC looked amazing on them, but I determined they were only good for bolt gun use or single-loaded, neither of which interested me at all.

The ranges I shoot have UKD steel all over the place from 175-1000k +, at various different locations. It’s nothing like you would see anywhere out East. You ever been to North Springs?
 
I hope there is an actual advantage to these vs what the Six8 was for the 6.8.

With the SF name being on the side, costs will be an issue from the start.
I think the biggest delineator in the Six8 project vs most of the 6.8 SPC market was military vs civilian hunters.

A civilian hunter with a 6.8 SPC AR-15 Rifle or Carbine might only load up 3-5rds in a mag for deer.

For hog-hunters, I see the round count increasing to as many as possible, so 20rd and 25rd wouldn’t be that uncommon.

For the military Six8 contract, they wanted 30rd capacity of course, so Magpul responded with the Six8 30rd PMAG.

I really like the size of the 20rd Six8 PMAG though, which is great for shooting off a bench.

But yeah, most of the US market didn’t respond to the Six8 project, understandably.

PRI 25rd 6.8 mags were working fine for most everyone as well, so it didn’t justify the sunk costs of going to a different receiver set and mags just to be able to say, “Yay, 6.8 PMAGs!"
 
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I'm following this with interest. Especially if PSA/AAC come out with their budget line up of 6arc ammo like the rumor mill is saying.

I shoot 6arc now but it's kind of novelty and at current gas gun pressure limits, doesn't even offer THAT much of an advantage over shooting a regular 5.56 AR with a good heavy bullet. Only .1 or .2 mil better inside 600 yards. As distances go beyond 700, that's really where the 6arc starts to pull ahead.

The other 6arc platform that is interesting is the Robinson XCR. They use their own proprietary BCG which is significantly beefier than an AR bolt. They claim that the XCR can shoot 6arc loaded to bolt gun pressures with no concerns at all and you can expect the same bolt longevity to exceed 10k rounds. But of course it's limited to .223 magazine COAL. I wonder if Robinson will adopt the ICAR mags. Seems unlikely, but stranger things have happened.
That tri-lug RobArm bolt is very strong for sure, but uses a fixed ejector. Fixed ejectors trash your brass in my experience, but I’ll defer to those who shoot and load for XCRs.

iu


iu


The safe bet would be for RobArm to offer a barrel conversion, since they already do 7.62x39 bolts.
 
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I'm following this with interest. Especially if PSA/AAC come out with their budget line up of 6arc ammo like the rumor mill is saying.

I shoot 6arc now but it's kind of novelty and at current gas gun pressure limits, doesn't even offer THAT much of an advantage over shooting a regular 5.56 AR with a good heavy bullet. Only .1 or .2 mil better inside 600 yards. As distances go beyond 700, that's really where the 6arc starts to pull ahead.

The other 6arc platform that is interesting is the Robinson XCR. They use their own proprietary BCG which is significantly beefier than an AR bolt. They claim that the XCR can shoot 6arc loaded to bolt gun pressures with no concerns at all and you can expect the same bolt longevity to exceed 10k rounds. But of course it's limited to .223 magazine COAL. I wonder if Robinson will adopt the ICAR mags. Seems unlikely, but stranger things have happened.
Screenshot 2025-01-19 120040.png
Screenshot 2025-01-19 120212.png
 
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The biggest question with the Surefire ICAR and PSA receivers is whether or not the barrel extension and bolt are larger diameters.

Keep in mind that the POF Revolution and Ruger SFAR knock-off of it use AR-15 diameter extensions for .473” case head cartridges like .308 and 6.5CM.

We’ll know this week during SHOT if any of the YouTubers are inclined enough to ask about the extension diameter and bolt.

The upper still has to be different because of the top-end mag well width to fit the polymer wall thickness of cartridges using a .441” case head diameter.

They work in standard AR-15 receiver sets because the standard cap magazines have all been stainless steel, which allows very thin magazine wall dims.
 
Ahem. Six8 knockoff. They (PSA, SF, NFA) are LWRC Six8 knockoffs.
Magpul said they made a boring tool for Six8 PMAGs to open up the internal guide ribs so .441” cases would fit/stack/feed properly, as well as an appropriate follower.

Then used testing with those to inform the design moving forward on a 6mm ARC and 338 ARC PMAG.

I always said from the beginning that LWRCi should have made the gun around 6.5 Grendel.

Several people have invested in NFA receivers and Six8 PMAGs, then bored out the mags to feed Grendel.

Better late than never.
 
What’s going to happen moving forward I think is that the market will respond with:

22 ARC Rifles
6mm ARC obviously
6.5 Grendel Rifles/Carbines
338 ARC pistols/carbines

PSA just announced a 338 ARC pistol that looks like a Honey Badger.

All 4 of these cartridges are supported with SAAMI specs, dedicated PMAGs, and now an expanding range of rifle manufacturers using the larger mag well AR-15 receiver set.

If it feeds 338 ARC, it will also feed 30 ARX. The only diameters left to mess with in this range are:

20 Grendel
25 Grendel
270 Grendel

Without 2.500” COL, the 25 Grendel doesn’t make sense if you’re wanting to shoot the 131-138gr high BC bullets. I mocked it up already years ago with the Black Jack 131gr ACEs.
 
What’s going to happen moving forward I think is that the market will respond with:

22 ARC Rifles
6mm ARC obviously
6.5 Grendel Rifles/Carbines
338 ARC pistols/carbines

PSA just announced a 338 ARC pistol that looks like a Honey Badger.

All 4 of these cartridges are supported with SAAMI specs, dedicated PMAGs, and now an expanding range of rifle manufacturers using the larger mag well AR-15 receiver set.

If it feeds 338 ARC, it will also feed 30 ARX. The only diameters left to mess with in this range are:

20 Grendel
25 Grendel
270 Grendel

Without 2.500” COL, the 25 Grendel doesn’t make sense if you’re wanting to shoot the 131-138gr high BC bullets. I mocked it up already years ago with the Black Jack 131gr ACEs.
I just hope it’s quality mfg’s that put in the work to get it right. I doubt SF is going to put their name on junk but I can see Sig rushing a rifle to market just to let end users beta test their shit and then abandon it. I have even less faith in PSA.
 
I just hope it’s quality mfg’s that put in the work to get it right. I doubt SF is going to put their name on junk but I can see Sig rushing a rifle to market just to let end users beta test their shit and then abandon it. I have even less faith in PSA.
Yeah, I don’t really care about the usual suspects other than driving economy of scale for ammo and mags.

I only trust certain shops to make things right and select parts from them.

Semi Monolithic is the way to go for uppers with flush-fit/feel handguards and no need to bridge upper/handguard top rails.

I’ve already been reaching out to certain companies asking for specs on uppers that are different.

Another company who is poised to latch onto this is Hydra.

They could just make a magwell mod. MGI used to use wider clearance uppers anyway for the AK mags, so that has to be in-place for the new modular Quick-Change Barrel system too. I’ll go compare my AK and Six8 mag feed lip and top-end dims now.