Re: 6.5 brass from 308 followup?
I use a Forster trimmer that has to fit on a pilot, so I have to expand it or it won't fit after necking down. I'm not sure exactly how the Giraud trimmer works. I do hear it's nice though. If it works off the shoulder, you should be able to trim w/o expanding. It may be a superior method.
Whether or not you expand the brass before or after you trim it, it will have to be done eventually so that you can fit it on the turning mandrel when you turn the brass. I've used the K&M expander and it works but I prefer the Sinclair model. I think it's the gen 2 model. It really works well and has a floating mandrel. Some people recommend that you use the same brand of expander die as your turning tool so that the expander and turning mandrel are close in dimensions. If I were you I'd get the kit that Sinclair offers that comes with the expander die and the NT4000 turner and call it a day.
Lube is your friend when sizing down and using the expander die.
Concerning #4, remember when you are turning this much brass off, you probably want to it in several passes so that it ends up more uniform. We can discuss this further when you get closer to this procedure if you want.
As for #5, I think the Giraud does that for you so probably not.
You will probably need to wash your cases after all this is done to get rid of the lube as well.