Broach cutting is similar but different. On a broach you have multiple cutters on a single tool and typically you pull it thru once and your done cutting.I've always wondered what the tooling/process is for cutting rifling.
I assume it's done using a broach/broaching?
We single point cut rifle. So just one cutting tool in the rifling head. We cut one groove at a time to a depth of about .0001" or so. After the cut pass the tool is fed back down the groove it just cut and then it will index to the next groove and repeat. After all the grooves where cut (lets say it's a 5 groove barrel) the tool will get advanced to cut another .0001" out of each groove and repeats and again after doing all 5 grooves the tool gets advanced again.
So for example a 30cal barrel with .308" grooves (each groove is .004" deep) your talking about 40 passes per each groove x 5 grooves in the barrel your looking at 200 cutting strokes alone. Will take around 1.5 hours to rifle one barrel.
Those are close ball park numbers.