Re: Bergara barrels
<div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: TheodoreKaragias</div><div class="ubbcode-body">Sandwarrior,
I could not disagree more. I have over twenty years of experience in manufacturing and mechanical engineering have spent the the last thirteen of those years designing and building machine tools for the the aerospace industry. Having said that, I should also say that I have no experience with Bergara except for watching their video regarding their manufacturing process, which I thought was rather impressive.
The point I'd like to make is in regards to mass production and the small diameter deep-hole honing technology that Bergara employs. When a company makes an investment in automation, they usually do so to reduce the cost and to improve the quality of their product. This applies to firearms at least as much as it does to any other product. The honing technology used by Bergara is very expensive which is why boutique barrel makers here in the US do not use it. I believe some larger barrel manufactures such as Sabre Defence use it with great success on their 50 BMG barrels. Whether or not Bergara properly employs the technology is another matter, but, the use of the technology certainly gives one the potential to consistently produce a higher quality holes than can other wise be achieved by the comparatively primitive technique of hand lapping. Bergara recognized the need for a consistently sized well finished hole and went about producing in the best way possible. I would have done the same thing and certainly would not have considered hand-lapping the hole as the method of choice, before or after rifling, unless of course I could not afford the honing technology.
My point is that when properly employed automation meets traditional hand work, automation will win both quality and cost. Humans are inconsistent and have bad days from time to time and simply cannot compete against a good automated manufacturing process. This is so obvious that it hardly warrants the statement. The improvement in the quality of thousands of holes drilled trough an Airbus wing after automating the process was dramatic, and those holes where though a relatively thin aluminum panel, not 28" of stainless steel. Proper application of technology to the deep holes of rifle barrels will yield better, more consistent barrels, at lower cost. Why wouldn't it?
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To tell you the truth I am absolutely impressed with what Bergara does too. It's just that they are making mass produced barrels instead of hand made barrels. The quality standards have gone way up since 20 years ago in mass produced barrels.
What I am getting at is while they have joined the upper tier in mass produced barrels, mass produced barrels haven't come to the level yet of current top-notch custom barrels. Meaning, I'm impressed with Savage and what they've done since the mid to late nineties. It seems as though this is what Bergara has done and upped it with the latest most modern equipment. Meaning you can take a Savage rifle, off the shelf, and have it shoot sub-moa. Not uncommon at all. Same with a Bergara barreled rifle. What you are not going to do, is start winning benchrest and long range competitions with them based on accuracy alone. they are just not to the point where they can do that. Or they would already own them.
I don't think we disagree so much as maybe you don't understand what I consider super accurate? I tout Savage all the time. But, I can tell you I won't go to many benchrest comps around here and start winning with my three that shoot so outstandingly. They are good....just not THAT good.
Edit:
We also need to define "hand made" and "mass produced". Hand made barrels are broach cut, many with the latest and greatest measuring equipment employed during the processes. Top-notch barrels are by no means actually made by hand with stone age tools. They are made with brand new, top technology, that measures .0001" routinely.
The difference is they are given the needed inspections more times during their manufacture process and adjustments are made accordingly.
Mass produced on the other hand is still just putting everything between a set of tolerances for each process. While it has improved markedly from 20 years ago, it still doesn't bring each barrel to a consistent "gnats-ass" level of manufacture that "hand-made" does.