its not fancy but It works great and is fun to do with equipment I have laying around the shop. did this a while back on my 338rum sendero.
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How did you indicate the barrel using a 3 jaw chuck and why not single point thread? Bores are rarely concentric with the barrel's OD.
.020 over is optimum for clearance and accuracy. .010 over is .005 per side...that pretty close. You might need to use some copper cleaner on your brake if its not absolutely perfect. lol.
I use a Grizzly carbide shank boring bar to bore all mine. The min bore on it is .236 and works pretty darn nice. The hole is then checked with an inside micrometer to make sure its right.
That is not a good or safe way to do muzzle threads at all!
What do you believe is not safe about it? Please elaborate on this comment and explain why, just curious.
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The sad part is those die cut threads look nicer than some single point threads that come out of some shops.
I agree with Sonic that it wasn't the correct way to do it, but I think with a little excess bullet/bore clearance it's not that big of a deal. I would highly advise against ever trying to screw a can on there, but just a brake eh whatever.
As for the clearance, 0.010" is far too little. Even if everything was done perfect, all bullets are not perfect and you could do some serious damage should one catch that brake. I'll bet you everything in my wallet that you can't tell the difference in efficiency between .010" & .030 clearance.
So what is not safe abut it?