Re: Full length resizing vs neck sizing.
<div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: palmik</div><div class="ubbcode-body">Please explain your theory on why annealing decreases case life with FL sizing </div></div>
This may be hard to understand without pictures but I'll give it a shot.
Just to clarify, all failures experienced with FL sizing were incipient case head separation. We didn't go to full separation, but up until the point that we were certain that full head separation would occur with the next firing; some cases did have partial separations (see light through case wall).
To begin we must understand the mechanics of incipient case head separation.
When a case expands inside the chamber the walls of the case near the shoulder (where the brass is thinnest) expand out and "lock" onto the walls of the chamber. Then, the case head expands backward to the bolt face. This stretches the the case wall and creates a small area of thinner, weaker brass right at the thin point where the head transitions to the wall. This is what ultimately causes incipient case head separation. I think all would agree with me on that.
Now, when full-length resizing brass, "bumping" the shoulder back translates into some of the brass from the wall flowing to become part of the shoulder, and some of the brass from the shoulder flowing to become part of the neck. The neck (and case length) ultimately grows as more brass flows up the case wall, into the shoulder, then into the neck. All the while, this keeps stretching the thin/weak area near the head thinner and thinner.
The difference is that with non-annealed brass, the shoulder/neck area is rather hard, and the brass doesn't deform as easily. Rather than the brass from the shoulder flowing into the neck area, the die directly pushes the entire shoulder/neck area back down, replacing some material in that thinned/weakened area where the case head separation will ultimately occur. The next time the case is fired, there is more material in that weak spot and ultimately, it takes longer for the brass to weaken and crack in that area.
OTOH, annealing the brass keep the neck/shoulder soft, and allows the brass to flow more readily into the shoulder/neck area. Because this brass flows, and the case grows in length, rather then the displaced material being replaced back in the same place it was displaced from, we see incipient case head separation much sooner with annealed brass.
Our theory is corroborated by our overall case length growth numbers. The annealed brass, over ~12 reloads grew as much as .070", while the non-annealed brass, over ~17 reloads only grew about .030".
Disclaimer, all numbers posted in this thread area based upon memory and may not be 100% accurate. My partner has the records we took, and I'm on TDY right now.
ETA, we didn't measure how much we were setting the shoulders back, but that would be a good measurement to take. I will address this and maybe we can run a small test batch to see how much the shoulder is being set back. The reloading setup has not been changed at all through this entire experiment.