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What is it exactly that can go wrong, worst case, by running the aftermarket barrel? I assume Glock has a reason for warning against it. Anyone know if it's dangerous? I actually pulled up the BarSto website earlier this week and planned on ordering a 9mm for the run-and-gun season. What should I know before I do dat?</div></div>
Glock doesn't recommend aftermarket barrels because they're not as strong as Glock barrels, and they can't guarantee the reliability and safety of them. The tenifer process hardens the barrels and makes them significantly stronger than any non-treated stainless steel or other metal. Glock barrels are not labeled as "match grade", but they have match grade accuracy and produce match grade pressures with the polygonal rifling. </div></div>
That is the Glock Lawyers talking, there is nothing wrong with a good aftermarket barrel. </div></div>
There's nothing wrong with GOOD aftermarket barrels. I have used a KKM 6" stainless match grade barrel on my G20C for deer hunting (MN state law used to require 6" barrel minimum) in the past, but it was no more accurate than the stock barrel. My groups at 25, 50 and 100yds were all pretty similar. There are some crap barrels though that are outside of spec or tolerance. Lone Wolf has had this problem, and I've heard of complaints of others. KKM is pretty good though.
I'm just pointing to the fact that if you do an unauthorized conversion or modification to a Glock, you can kiss your warranty goodbye. For some people, that's important. A barrel swap isn't a big deal, but when you start changing out other parts, you have the potential for problems. If you don't care about the warranty, then it's really a moot point and of no concern. I'm just making a point for the sake of the warranty.
I personally advocate that people just pony up and buy a separate pistol. There are enough factory reconditioned LE trade-in guns for sale, as well as tons of used ones out there that you can buy for very reasonable prices. And you don't have to worry about swapping out extractors and barrels and magazines.