What seems like a hundred years ago, (really bad memory-issue here), my mentor told me something along the lines of "heat up the solution, throw in a few pieces of scrap steel, and a bit more potassium nitrate, to 'wake up' the salts."
You may have to dip the steel bits in, a few times to get things going again. This is after taking into consideration all of the points above. Proper storing and using (previous) applies, of course.
But yeah, I remember him talking about firing up the tanks after they had been sitting for some time. Having to bring them up to temp..... putting in some blued scrap-chunks of steel, and topping up the salts. Not much was needed in any case,,,, just some time and repetition to get things going again.
I'm sure someone with more detailed and more recent knowledge will verify, summarize, and clarify these thoughts.