I posted a couple pics earlier in a different section but figured maybe some folks would like to see how this came together. I think the idea started brewing after someone posted a thread about which rifles look the best. I've always been a huge fan of nice walnut, and go for the M52C/D, Pre-64 M70 target stocks, CG-63's, and dig the L42a1 look... So I mulled it over and found www.cookwoods.com one day and started looking through their selection of gun blanks... Then mulled it over a bit more and called American Rifle Co. and asked (I'm sure to their bemusement) if they had any scrap/prototype XYLO chassis I could buy for cheap to use for a mini-chassis in a wood stock. Turns out they had one and we were able to work out a deal so I pulled the trigger on a $650 Claro walnut blank and got after it... Luckily I have access to an old manual mill and was able to borrow enough tooling to make this not an entirely heinous effort, but I will definitely NOT be doing this professionally... A once-every-5-years kind of pain that takes a while to forget
For pretty much all of the exterior and detail work that wasn't done in the mill, I used files, chisels, and rasps because I've watched people irrecoverably burn up $500-800 blanks on a belt sander... Wasn't in the mood to go there. This is the first time I've done one of these so pretty much every step spiked the anxiety meter...
Okay picture dump... this may take a few posts.
Sacrilege:
Some small amount of milling and filing later... An ARC Mini-chassis!
The chunk of wood and the plan...
First terrifying cuts out of the way...
Cleaning up some surfaces to mount it in two vices on the mill for the inlet.
Inletting:
Decked the entire top surface to make it all flat/square. Barrel channel inlet mostly completed with a 1" ball endmill. The rest was 3/8 and 1/2" squares to make room for the mini-chassis.
Begin the file-work.... Some shapes not going to happen on a manual mill.
Some stuff is easy mill work, though
More Filing... Cut and check, cut and check..
Some rough shaping knocked out. I slabbed about 3/8" off each side to get close to final width before hitting it with rasps/files. I didn't really have a clear picture of what to do for the grip, so I just kept cutting it away until it fit my hand. Felt where it would contact my hand first, then remove that material until basically my entire palm hit all at once.
A lot more filing and shaping..... Had a buddy cerakote the mini-chassis and I believe by this point I had it epoxied into the stock. Butt-plate fitting was fun (not..). Kinda at the 90% done, 90% to go stage.
More to come...
For pretty much all of the exterior and detail work that wasn't done in the mill, I used files, chisels, and rasps because I've watched people irrecoverably burn up $500-800 blanks on a belt sander... Wasn't in the mood to go there. This is the first time I've done one of these so pretty much every step spiked the anxiety meter...
Okay picture dump... this may take a few posts.
Sacrilege:
Some small amount of milling and filing later... An ARC Mini-chassis!
The chunk of wood and the plan...
First terrifying cuts out of the way...
Cleaning up some surfaces to mount it in two vices on the mill for the inlet.
Inletting:
Decked the entire top surface to make it all flat/square. Barrel channel inlet mostly completed with a 1" ball endmill. The rest was 3/8 and 1/2" squares to make room for the mini-chassis.
Begin the file-work.... Some shapes not going to happen on a manual mill.
Some stuff is easy mill work, though
More Filing... Cut and check, cut and check..
Some rough shaping knocked out. I slabbed about 3/8" off each side to get close to final width before hitting it with rasps/files. I didn't really have a clear picture of what to do for the grip, so I just kept cutting it away until it fit my hand. Felt where it would contact my hand first, then remove that material until basically my entire palm hit all at once.
A lot more filing and shaping..... Had a buddy cerakote the mini-chassis and I believe by this point I had it epoxied into the stock. Butt-plate fitting was fun (not..). Kinda at the 90% done, 90% to go stage.
More to come...