Pretty much my reaction to it. If setting up a piece of stock (in this case the blank) and a reamer was so difficult then in other industries things like air bearings, radio frequency generators, and interference fit pins simply would not exist. To say nothing of optical scientific instruments or rifle scopes.As someone who has chambered hundreds of barrels, i do not agree with his (ACE) system. Im not saying its wrong, im not saying i dont like it (its genious actually), however i disagree with a few points.
The single biggest issues i have is the claim of the first inch being the straightest. Another claim is we can not accurately measure past it, and he examples a short finger indicator.
if he can not measure past the first inch, how can he claim the rest is not as straight ? Theres 3 distinct different methods for dialling the bore of a barrel (or in this case measuring the bore of a barrel). Its misleading.
interesting idea. Id be worried about carbon build up in the join. Stacking surfaces always will introduce error. Some may be +0.02mm and the other is -0.02mm, so it appears to be "perfect", however is not. You need a huge sample set.
On the subject of the thread, yes it is quite possible to do, but compared to the current methods of manufacturing it would be cost prohibitive. While people might like the idea of it, very few are actually willing to pay 3x or more than the price of a normally manufactured barrel.
One of the biggest problems you run into with such a design is keeping an 11 degree crown on each section (see elsewhere for why that is so critical and has become standard) and finding timing/lockup methods that are easy to clean of fouling so that you don’t get gradual mistiming or offset from buildup