This is too long. Oh well.
I use Redding or Wilson full length dies with a button. For 308 and 300 PRC, the button leaves the neck ID at about .303. I mandrel up to .305. The bullets are .308. After seating the bullets, the neck ID is the same as the bullet. After reading this thread, I no longer know what to call that
For me, the button makes the outside of the neck a cylinder. But I have "dreaded donuts" so the ID is not a cylinder. When I pin gauge the ID, a .303 gauge goes in part way until it hits the donut. The mandrel pushes the donut out and makes the inside of the neck a cylinder (well it tries and mostly succeeds). After mandrel, the .305 pin gauge fits smoothly but it won't drop into the case - friction holds it in place. By feel I can tell that the neck is mostly cylindrical.
Regarding "the button doesn't size the entire neck" - it is true, does it matter? The sized part is a consistent length (after trimming) and diameter (after sizing and mandrel). Some of the extra donut brass can live in the unsized part. Being larger, the unsized part helps to center the neck in the chamber - I think that is important, you mileage may vary. If you mandrel for smooth and consistent ID, what is the value of having the whole neck grip the bullet versus nine tenths of it? A 300 win mag has a neck less than one caliber long, maybe it would help there. For other calibers? It is your call. What shows up on the paper? I suck enough that I can't see it on targets.
Neck thickness and turning - most brass has a neck thickness around 15 thou. Good brass is consistent all the way around. Lapua is pretty good, most other brass is not that good (Use a tube mic to check). As a former BR shooter, we necked up 22 PPC Lapua brass to make 6 PPC. Neck turning was necessary for two reasons, the chamber had a tight neck so necked up brass would not fit in the chamber. After mandreling up to about .243 ID, the neck walls were not uniform. Most everyone I knew was shooting a .262 neck so we turned to about 0.0085 neck thickness. With a .243 bullet you ended up with a .260 OD or about a thou on each side of the neck - back in the day that was normal. Some people went a little tighter, some a little looser. A .009 neck thickness did not always chamber quickly in a gun with dirty neck and that risked pressure and a shot out of the group. A .008 neck yielded a .259 neck OD, plenty good.
A side comment on tight necks. Both of my 6 PPC guns had .262 necks. With .243 bullets, that leaves a total of .019 or .0095 thickness. In the SAAMI chamber for 243 winchester the neck ID is .277 - that is enough room for brass with .017 neck thickness.
When I was shooting 300 win mag, even on good brass, neck thickness was not uniform. With bad brass the variation could be 3 or 4 thou. The normal starting thickness was about .015. I turned a bunch of necks taking between .002 and .005 off the thickness. A couple years ago I sorted my 300 WM brass by neck thickness. I have necks from .010 to .013. The problem with that is: I have to know the neck thickness in order to select the correct button when sizing. If I don't get the right button, the bullet falls into the case. On balance:
- It made resizing tricky,
- I don't think I got any advantage (accuracy or otherwise) from turned necks,
- it is a pain in the ass,
- in a SAAMI chamber, it increases the space around the neck,
- If you create a gun with a tight neck, you can't shoot factory ammo in it.
- once turned, you can't put the brass back.
so I no longer turn necks.