Mike,
Occasionally the barrel lock will create a burr on the barrels shoulder which it sounds like happened here. We can remove the burr for you or you can take a file and remove it yourself. Usually this is caused from the barrel not being fully seated and the lock being forced to engage which will either just hit the side of the barrel or if it's almost seated fully it will force the barrel to seat the rest of the way which in both instances can create a burr. It is a simple fix.
oo! Thankws Ney1 for the tip!!! Your description of the issue sounds like what it is. You wouldn't happen to have any pictures or a youtube video? I'm kind of an OCD guy and want things done to perfection. Mailing it back is not an option this thing hasn't left my arms since I got it. =)
One last thing will this break any warranty I have on it?
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