I am wanting to see how fast I can push my 6.5CM with Hornady 135gr A-Tips. I am up to 2840 FPS with 43.4grs of H4350 with zero pressure signs. I am going to load two rounds in .2gr increments until I start to see signs of pressure. I guess my question is at what signs do you put the brakes on and back off. Let me say I know different people tend to push the limit more than others and some people are ok pushing the boundaries a little further than others. I will admit I am the type that tends to push the limit a little, but also within reason (read not blowing myself or rifle up.....LOL) So what is your SOP when going for speed?
1. If a case had a tight primer pocket before firing and after firing the fired primer falls out or you can push it out with your finger, that is too much pressure. Can depend on the case history. If it happens with a new case, that is probably bad but I had a batch of federal 223 cases that blew primer pockets with low-power loads and no other pressure signs.
2. If the bolt closed easily on a loaded round but was hard to lift after you fire it, that is too much pressure.
- In most cases the hard lift is because some of the case head flowed into the ejector cavity. The hard lift is you shearing off that brass. When you look at the case head, there is a round shiny spot where as you turned the bolt you sheared off the extruded brass. If you have soft brass this can happen with an otherwise safe load. If this happens with hard brass, stop shooting right now. Take all that ammo home and disassemble it - it is too hot.
- With some bolt faces there is a raised lip of burrs created during manufacture - workmanship not so great. Take a hard tool and very lightly chamfer the edge of the ejector hole - you are trying to get burrs off, nothing more.
- In other cases, firing the round pressure deformed the case head, made it larger and flatter, pressing it into the nooks and crannies of the bolt face. In that situation, twisting the bolt is not forcing the extractor hook around a normal case head (the normal thing), it is twisting the entire case in the chamber. When you open the bolt, the case may be stuck in the bolt face and you have to pry it out. The fired case head will be measurably larger than its correctly-fitting friends and have marks where it extruded into places where it wasn't supposed to go. This is a bad sign. You may see this together with blown primer pockets and extrusion into the ejector cavity.
- You may be shoulder-bumping and neck sizing but not full-length sizing. Eventually your brass will expand to exactly chamber size and become difficult to extract just because the case body now tightly fits the chamber. In this case, the round may be difficult to chamber too. This is not a pressure sign. It is a hint that you need to dig out your full-length die.
3. Case head significant crack or complete separation.
- If this happens with a new case, there might be too much pressure. With not-new cases, there are "reloading sins" that can cause this - the principle sin being setting the shoulder back too far with fire-hardened brass.
- With many-fired cases, you just stretched it too much. Except for maybe having to hinky around with the remaining part of the case or the significant chamber etch from high-temperature-pressure gas, you just wore out the brass. Pitch it and be happy.
4. primer pocket cratering. Sometimes yes, sometimes no, and sometimes "yes, but doesn't matter". Some bolts crater federal primers with any load at all (like my 300 win mag) but not harder primers. Your 2-case photo shows primers without cratering or flattening - good. You can get other pressure signs and not cratering or you can get cratering (for example with federal primers) without other pressure signs. If you shoot a load and don't have cratering but as you increase your load you start to see it, that means pressure but it doesn't always mean excessive pressure. This is important: "no primer cratering" does not mean, "safe load".
5. primer flattening. Depends on the gun, primer, powder, and load. I shoot Federal 205m, 210m, and 215m. They all flatten in all my guns, I stopped worrying about it 30 years ago. If "within guideline" loads show no flattening but when you go beyond max loads you get flattening, that means pressure - it may or may not be dangerous.
For me, hard bolt lift is ALWAYS bad - at least with that brass. Blown primer pockets are almost always bad.
It is fun to see how fast you can go but velocities above about 3,100 fps and pressures above 65k to 70k seem to really chew up barrels. If you do what you say you are doing, just plan on a new barrel. Its not a big deal and it isn't a ton of money but high temperatures and pressures chew out the throat and that means the gun won't shoot well. Like I said, it is fun but there is a price.
Finally, I no longer bother with speed. I get my best groups and brass life and barrel life with moderate loads. I have several very expensive stainless steel tomato stakes as evidence that speed kills. Your mileage may vary.