Re: Replacing Front Sight Gas Block on Colt 6920
Once a barrel is drilled and reamed for tapered pins with an FSB it cannot be adapted to another GB or FSB with tapered pins; they will never line up with the original holes.
Remove the original FSB and install a low profile GB with setscrews... the gas hole in every GB or FSB I have handled (and I've seen quite a few) have the gas hole opened up enough where it meets the gas hole in the barrel to accommodate a bit of misalignment without choking off the gas.
Shove the GB back against the HG cap or the shoulder, clock it in (make it point at 12:00) and snug the setscrews, then loosen the setscrews and remove the GB.
Use a center punch to mark the barrel in the center of the 2 little circles left by the cup points of the setscrews, then use a 3/16" drill to dimple the barrel to the depth of the drill point, that is, until the drill enters deep enough to reach full diameter, at those 2 locations.
Re-install the GB with a little blue (removable) Loctite in the setscrews.
It will NEVER move.
Joe