I mean they wouldn’t produce a bullet that’s going to destruct when properly stable. Also it didn’t explode before so something else is causing it.
It is the high velocity that causes the problem. That bullet moving 2900 fps would be fine, likely. (2900x720)/7=298,286 rpm
Slow the load down and the bullet is stable and won't self destruct. The bullet manufacturers can't control every variable.
I like to run 7 twist barrels in 6 Dasher. I run it slow for consistency. The extra twist usually results in better consistency at long range and more bc. I have a heavy 243AI barrel that I shoot in matches for fun. I like to step on the gas. A 115 DTAC at 3140 fps is an animal, but not as consistent. I run 7.5 twist for that to keep from having bullet failures.
Knowing how to do a little math can save a lot of headache. This stuff has become more mainstream. When it was more of a niche thing, most of the people doing it knew the line they were walking and were well aware of the possible consequences. Now, with the popularity of long range shooting, cartridges like the 22 Creedmoor, and high bc bullets this has become common.
You have an overbore cartridge running cup and core bullets on the edge of failure. Throat wear, fouling, heat, and a number of other variables can push things over the edge. The solutions are keeping the gun clean and running lathe turned solids if you start losing bullets.
With the quality of factory stuff these days, people can buy a 6.5 Creed with factory ammo and shoot long range with no issues. 308 is even more forgiving to shitty maintenance practices, etc. I've not tried it, but I think you could almost run the whole life of a 308 barrel without a serious cleaning depending on the powder you run. The same is not true when the bore size gets smaller and you get into 6mm and .22.