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I don't post much because of my spelling.
Post away, the rest of us southerners don't know no better anyhow.
I don't post much because of my spelling. Cutting oil high sulfer, active, nonactive sulfer, fat, clornated, long chain parifanted fats.
I don't post much because of my spelling. Cutting oil high sulfer, active, nonactive sulfer, fat, clornated, long chain parifanted fats.
I don't post much because of my spelling. Cutting oil high sulfer, active, nonactive sulfer, fat, clornated, long chain parifanted fats.
Don't worry about the spelling, but can you answer me in simple terms? Any brand names, viscosity, etc? Like Moly-Dee and Vactra2 mixed with some chicken bones.....?
Bob,
Very cool video.
What is Roberts first choice in reamers these days?
Thanks,
Paul
Bob,
Very cool video.
What is Roberts first choice in reamers these days?
Thanks,
Paul
Do you have C 30118 Federal Standard Field Drab, Sir? I like the 4G Knob, with my Stiller Tac 30.
Mobil-met 766 is pretty popular with a few top level guys I know around here. Moly-D and 766 can both be had from McMaster for about 1/2 the price of what Grizzly charges for them.
I have an unopened 5 gallon pail of 766 sitting on my floor, I've been using a 50W-90 high sulfur gear oil from Walmart for quite a while now, the stuff cuts better than any "dark, sulfur, chlorinated thread cutting oil" that I've ever used. And even better, it goes for about $17/gal on sale.
Map1Tech 80W-90 Gear Lubricant.
AKA, the cheapest 1gal jug of gear oil that Walmart had on the shelf in the automotive section a couple years ago.
I checked, it's 80W-90, not the 50W I reported above. It's almost syrup-y and it stinks terribly, but man does it cut well.
The squealing of the reamer made me nervous but you guys obviously know what you are doing. What am I missing?
Only difference I see is the difference in speeds and feeds, probably because the Haas isn't quite as massive/rigid as our lathe. (my turret alone weighs a 1000+lbs) That and we've gotten away from oil completely and switched to water based synthetic. The advantages for us are enormous. No smoke, no oils atomized to inhale. No mess, easier to sterilize parts for cerakote, doesn't swell the seals in the machines, etc. NO STINK FOOT ODOR!![]()
The "singing" isn't an issue. Chatter is which sounds very differently.
The principle difference here is he's NOT pussy footing the tool or the spindle. When you first address the rigidity issue (which he's done) you can confidently start running feeds/speeds that are more aligned to every day machining. If I were drilling/reaming a hole in a cnc mill I'd be running rates straight off the chart from the manufacturer as a start point. No reason you cant with form tools either (which is what a chamber reamer really is) SO long as you have your setup right.
RG has it figured out. Pretty cool to see someone else pushing it this way. What he's doing is essentially EXACTLY what were doing. The new reamer format we switched to over a year ago is what this is. A solid carbide tool with a reduced flute count and a staggered chip breaker. Notice the lack of floating reamer holder? It's a rigid ER32 collet setup. Again, something I've been using now for almost 5 years.
Only difference I see is a slight reduction in speeds and feeds, probably because the Haas isn't quite as massive/rigid as our lathe (my turret alone weighs a 1000+lbs) and its an open architecture machine where's ours is fully enclosed. (easier to manage the mess that coolant/cutting fluid makes under high pressure)
We've gotten away from oil completely and switched to water based synthetics. The advantages for us are enormous. No smoke, no oils atomized to inhale. No mess, easier to sterilize parts for cerakote, doesn't swell the seals in the machines, etc. NO STINK FOOT ODOR!
I made 400 claw clamps for our 2.4ULTACH hardware out of 6AL4V TI with a single HSS 1/4-28 tap and one HIGH SPEED STEEL drill. I still use the tap for random stuff I'm doing as well. Didn't even rub the coating!
Times are a changin!
Blaser Vasco 7000
Bert,
It's been the shit for us. I'm using it in all of our equipment now. Even the band saw!
Soup it up to 10% for chambering. Get a fish pump that'll make bubbles in your coolant tank. Then get a skimmer.
It'll keep your shop from smelling like swamp thing.
Blaser Vasco 7000
I've been using Houghton Hocut 795 because a friend gave me a pail of it.
I don't post much because of my spelling. Cutting oil high sulfer, active, nonactive sulfer, fat, clornated, long chain parifanted fats.
You'll need to find an industrial tooling house that's a Blaser rep.
It's about $35/gallon and the smallest quantity available is a 5 gallon pail.
Now, here's the deal on this stuff. First, it's awesome, but if your switching over from oil you have a long, long weekend ahead of you.
1. Your machine has to be absolutely sterile from any cutting oil. Otherwise your just pissing $ down the drain. I mean, pumps, sumps, lines, way surfaces, etc. Get all that sulpherized chit out of there first. I mean, assholes and elbows clean. Get out the scub pads, old shitty clothes, crank up the music and have the pizza/beer guy on speed dial.
2. Then you get 5 gallons or so of coolant system sterilizer and you run a recommended mix through your ENTIRE SYSTEM for about a day. Every couple hours you skim the tramp oil in the sump with a shop vac, top it off, spike your water with more sterilizer, and continue. This gets all the old funk out of the system. I used CimClean from CimCool.
3. Next, you rinse with clean water for another couple hours. Twice is even better.
Three of us spent almost two days doing this on our lathe. Trips to the car wash with the coolant sump on a trailer, etc. It's a WHOLE LOT OF WORK and it MUST be done if you want a predictable outcome.
Now you mix your coolant. There's a science to this.
1. Full 5 gallon pail of clean water.
2. Pitcher of pure coolant (it'll resemble cooking oil)
3. You'll need a drill and a paint mixer
4. Extra pair of hands.
ONE nearly full pitcher to 5 gallons of water gives you an approximate 10% concentration.
You ADD COOLANT TO HIGHLY AGITATED WATER ONLY
Do not deviate from this one bit or all bets are off. There's some chemistry shit going on here that needs to take place. I don't profess to know why nor do I care, but the Blaser rep made this very, very clear to me when we switched over. Your mix will resemble a glass of milk being rinsed out in the sink. It'll have a clean/pleasant odor.
Add your coolant to your sump 1 5 gallon pail at a time. Check your percentage with a hydrometer. Don't guess. It's worth the $50 bucks to buy one.
When your coolant level gets low, mix up another 5 gallon pail and add. DO NOT just add coolant to your sump.
10% is what we use in the lathe. It's a little fat, but it's shown to work well for chambering. I use 8% in the mills.
Make damn sure your stuff is absolutely clean before you do this. NO SULPHERIZED CUTTING OIL or old funk. Otherwise your just pissing money down the drain. Use the fish pump and get a skimmer if you have a big sump (cnc shit) If your doing this with a
manual, use the shop vac once you detect tramp oil pooling on the surface. Keep the fish pump on 24/7.
You have to oxygenate the sump to mitigate the "bad" bacteria growth. Failure to do so is going to result in a shop that smells like a foot.
Last, if you live in an area where snow flies or shit freezes, buy your winter supply BEFORE the fall. If the stuff freezes while in transit, it's junk. This means garages that don't stay climate controlled in the winter are prolly better off sticking with oil.
Have fun, good luck. This stuff is the shit far as I'm concerned.
C.
Hmmm...reading Chad's "some chemistry going on" comment, I'd wager there is a chemical emulsification that is occurring, and needs the water dispersion while mixing to enable that. With oil being verbotten, I'd imagine that the cutting oil would just cause the solution to clump up and end up clogging the system and allowing bacterial growth to occur.
Just a guess though...
Hmmm...reading Chad's "some chemistry going on" comment, I'd wager there is a chemical emulsification that is occurring, and needs the water dispersion while mixing to enable that. With oil being verbotten, I'd imagine that the cutting oil would just cause the solution to clump up and end up clogging the system and allowing bacterial growth to occur.
Just a guess though...
That HAAS TL-1 Seems to be the standard for CNC lathes when it comes to gunsmithing. Everyone in a while I see one pop up for 5-7K. One of these years I might buy it.
Here's one for only $31k Haas TL-1 CNC Lathe, 2009