The magic number to try and stay under is .003" I have talked to the folks at RCBS and they said when they tested it they couldn't see any accuracy differences below that but started to see it change as you get worse. I tested a lot of my rounds too and saw the same thing. I have always had to seat bullets with a Wilson Straight Line Seater to get them consistently around .001"-.0015" I have never been able to seat any bullets that close with any type of reloading dies that screw in a press. I have both a Bonanza Co-Axial and Rock Chucker, it makes no difference/does it no better sizing or seating. I talked to a lady at Redding once and she said to always loosen the expander ball run a case into the die and pull it back out. Then, when the expander is in the neck tighten it. That helped get more concentric necks/bullets.