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18". Yes, it's correct for 20" but not so much for 18", apparently.Sorry what barrel is this we’re talking about? That’s a YUGE gas port; actually mil-spec for a 20” rifle length port is thereabouts.
I replied here because I have the exact same problem, with a BA barrel as well, that mkrem had. Seemed better to contribute here than start a new thread.How many users with problem ARs does this thread have? Talk about confusing. LOL
The OP is mkrem. Check. Has @mkrem got it sorted out?
I'd start a new thread and just post the link in a comment here.I replied here because I have the exact same problem, with a BA barrel as well, that mkrem had. Seemed better to contribute here than start a new thread.
Yeah, that's up there like the other guy said. Not meaning to question you, but assuming that's accurate, I doubt in your case if that's it unless it's a 20 in. barrel with rifle length gas system. . How did you measure it?I did measure my port, it's 0.093".
@ShoeboxI did measure my port, it's 0.093".
Mine started as a normally functioning PSA 16" milspec rifle. The only change being the BA barrel, gas block, and tube. Nothing particularly fancy. The only variable truly was the barrel, and it stopped running reliably no matter what parts I threw at it. The only thing left is the gas port.
I've already tried everything suggested in this thread and more, there's no reason to start another. I'm just giving my input. It would be redundant to post the same question with the same problem.I'd start a new thread and just post the link in a comment here.
It can, but doesn't in this case. I didn't give more info, because as I said, I'm just giving my own input and experience with my BA barrel.@Shoebox
While a gas port diameter of 0.093" is usually for a 20" barrel rifle length gas using a roughly 5.4oz buffer. However, 0.093" can still work for a rifle length gas 18".
It's a relatively simple machine. There are only so many things it could be and there's always an answer.I've already tried everything suggested in this thread and more,
I'd start a new thread and just post the link in a comment here.
Lol so I already have a thread here. I have posted this question so many places I forget where I've made a thread and where I haven't.@Shoebox
Not enough info. What have you tried, what is your current parts list, what ammo tested, ejection pattern, so on and so forth?
Haha. Funny, I quit trying to read my hijacked thread.How many users with problem ARs does this thread have? Talk about confusing. LOL
The OP is mkrem. Check. Has @mkrem got it sorted out?
Yeah, it got confusing for sure.Haha. Funny, I quit trying to read my hijacked thread.
To answer your question, BA drilled out the gas port. I have not had a chance to test it yet.
I for one would like to see you get it worked out as is, for the satisfaction.It did dawn on me that a mid length gas system could be part of the issue on a 14.5” barrel. May just need to swap the barrel And change to a carbine length.
Going to test it with the drill gas port first.
No, that's not an issue.It did dawn on me that a mid length gas system could be part of the issue on a 14.5” barrel. May just need to swap the barrel And change to a carbine length.
I was thinking, when that was posted; sure seems as 12.5-14.5 w/mid-length is the new hotness. Don't usually hear many complaints about that setup.No, that's not an issue.
@mkremYeah, it got confusing for sure.
Shit happens.@mkrem
Even though I am self confessedly bad for it myself, I don't like thread hijacking. The only reason I kept on it in this case, was because the same topic was being discussed. What was helpful to Shoebox was also helpful to the OP. At least that's how I was looking at it![]()
Well that's disappointing to hear.Well, drilling out the gas port did nothing to help my issue. I believe I am going to pick up an FN HF 14.5" barrel and see what happens.
Well, drilling out the gas port did nothing to help my issue. I believe I am going to pick up an FN HF 14.5" barrel and see what happens.
What size did you drill it from and to? And how did you measure it? Just askingWell, drilling out the gas port did nothing to help my issue. I believe I am going to pick up an FN HF 14.5" barrel and see what happens.
BA drilled it out. I don't know what they drilled it to.What size did you drill it from and to? And how did you measure it? Just asking![]()
I'm the OP. I know it probably won't resolve the issue, but i wanted an FN CHF barrel anyways so why not? It is also a carbine length gas system so that is a change i can test. I also ordered a new Aero upper, new Aero buffer tube assembly, and new Failzero BCG. Because screw money, i'm tired of messing with this gun. Hope one of these parts solves the issue!....well, that is an unfortunate situation, but I daresay that it does reveal that the issue wasn't the BA barrel as OP originally imagined. Just switching the brand of barrel is not a guarantee the actual issue will be resolved. Good luck.
I am extremely jealous of you right now if that is the case!!!Had to re-read the beginning of the thread to see what the original problem was. I'm stumped, I've had that exact same combination of parts, right down to the 14.5" Faxon Gunner and it ran perfect from the get go.
Forgive me bud for coming off in what might quite understandably be construed as the wrong way, but when you can, can you please post a pic of the gas port after they drilled it? An angle that shows the inside of the port would be greatly appreciated if you would.What size did you drill it from and to? And how did you measure it? Just asking![]()
Yes, no problem. I am going to try the other replacement parts first before swapping barrels. If those don't fix the issue, i'll send pics as well as try to measure the gas port.Forgive me bud for coming off in what might quite understandably be construed as the wrong way, but when you can, can you please post a pic of the gas port after they drilled it? An angle that shows the inside of the port would be greatly appreciated if you would.
None of these new parts worked. In fact, changing to the 14.5 FN barrel with the carbine gas system only made the cycling issue worse. It wouldn't even chamber another round after firing. gas port size is .066-.069. My 14.5 BA barrel w/ mid-length system mic's .082-.085 after BA opened it up. I'm done with this rifle. Who can I send it to that is an expert with this shit?I'm the OP. I know it probably won't resolve the issue, but i wanted an FN CHF barrel anyways so why not? It is also a carbine length gas system so that is a change i can test. I also ordered a new Aero upper, new Aero buffer tube assembly, and new Failzero BCG. Because screw money, i'm tired of messing with this gun. Hope one of these parts solves the issue!
Forgive me bud for coming off in what might quite understandably be construed as the wrong way, but when you can, can you please post a pic of the gas port after they drilled it? An angle that shows the inside of the port would be greatly appreciated if you would.
I don't know. Evil spirits?None of these new parts worked. In fact, changing to the 14.5 FN barrel with the carbine gas system only made the cycling issue worse. It wouldn't even chamber another round after firing. gas port size is .066-.069. My 14.5 BA barrel w/ mid-length system mic's .082-.085 after BA opened it up. I'm done with this rifle. Who can I send it to that is an expert with this shit?
Send it to Chad at SOTAR/School of the American Rifle- let him measure everything and troubleshoot- for one of his YT vids. The only way to do better would be if he made the video for SH.None of these new parts worked. In fact, changing to the 14.5 FN barrel with the carbine gas system only made the cycling issue worse. It wouldn't even chamber another round after firing. gas port size is .066-.069. My 14.5 BA barrel w/ mid-length system mic's .082-.085 after BA opened it up. I'm done with this rifle. Who can I send it to that is an expert with this shit?
Yeah, that boy has massive experience and every conceivable piece of equipment known to man.Send it to Chad at SOTAR/School of the American Rifle- let him measure everything and troubleshoot- for one of his YT vids. The only way to do better would be if he made the video for SH.
If you have before and after sizes, it's pretty much certain that it was drilled out, but what I don't understand is how the finish is still in the inside of the port. Which is why I asked for the pics. When I drilled both of mine it left the inner surface of the port bare metal. Visibly a silver metallic color. Yours is still black.
I’d say it’s carbon. I shot it prior to taking the picturesIf you have before and after sizes, it's pretty much certain that it was drilled out, but what I don't understand is how the finish is still in the inside of the port. Which is why I asked for the pics. When I drilled both of mine it left the inner surface of the port bare metal. Visibly a silver metallic color. Yours is still black.
Edit: Maybe it's carbon.
Send it to Chad at SOTAR/School of the American Rifle- let him measure everything and troubleshoot- for one of his YT vids. The only way to do better would be if he made the video for SH.
Seeing how I've been rudely butting in through this whole thread, why break the trend now?How do I go about reaching out to him?
I assume you've seen this before. One of those would certainly explain it, but boy would that be a major league mess up on Aero's part. Maybe slightly crooked when mounted for machining if that's it?The only way to tell if it's a the trigger hammer or bolt catch is to swap the parts or have some way to measure to see if the trigger pin holes were drilled in the correct location.
....after roughly 2-1/2 months and unknown amount of money expended, it might be time to just purchase a complete platform from a vendor of your choice.None of these new parts worked. In fact, changing to the 14.5 FN barrel with the carbine gas system only made the cycling issue worse. It wouldn't even chamber another round after firing. gas port size is .066-.069. My 14.5 BA barrel w/ mid-length system mic's .082-.085 after BA opened it up. I'm done with this rifle. Who can I send it to that is an expert with this shi
I assume you've seen this before. One of those would certainly explain it, but boy would that be a major league mess up on Aero's part. Maybe slightly crooked when mounted for machining if that's it? Yup, that would do it. Wouldn't be the first time it has happened. I've had to return 3 different Aero lowers (on separate occasions) that had the rear takedown pin holes drilled slightly off (this was around early 2018 and early 2019). The way I was able to tell was because there were no rear takedown pins (tried 6 different pins) that could pass through both the lower and the upper receiver rear lug (6 different stripped uppers and 5 different completed uppers). Never did attempt to install triggers on those before getting a replacement but I wouldn't have been surprised if the trigger pin holes were slightly too far forward in those lowers.
I didn't think of this, but it definitely makes sense.
EDIT: Doesn't it seem like something that severe would be able to be felt when charging the BCG? Well. Maybe not.
Yeah I assume it would be felt if it was that severe but if it was magazine feed lip rubbing, it'd be super noticeable (even if it was from feed lip gap being like 0.005" too narrow with minor rubbing because you can tell from the weird scratchy feel).
I can't feel the difference at all in drag between the upper with the shallowest upper depth to BCG ramp (0.262") paired with the lower with the tallest cocked hammer height (0.358") and the upper with the deepest upper to BCG ramp (0.2785) and shortest cocked hammer height (0.353"). All of the combos of uppers and lower will easily have a gap between the top of bolt catch to ramp and the triggers can depress below the BCG ramp leaving a gap.
Considering the OP tried different mags and didn't note any wear on the magazine feed lips, bolt catch and trigger hammer are the only things left that can be measured with simple tools. If the Geissele hammer is too tall or can't depress far enough that could cause it or if the bolt catch is way too tall relative to where the BCG ramp is.
Here's all the military's recommendations for buffers, springs, ammo etc. They sure managed to turn he M16 into a novel of fixes, bandaids and a zillion different calibers after essentially changing every design feature for the worse. Fortunately I only have 2 short barrels in 300AAC, 11.5 and 7.5 with no issue, one 18" match rifle, and everything else is AR10 and the big calibers. I never realized the cluster fuck of ammo and buffers and assorted picky things that plaque ARs, although at least 9 times out of 10 is something really simple and stupid causing an issue.I was thinking, when that was posted; sure seems as 12.5-14.5 w/mid-length is the new hotness. Don't usually hear many complaints about that setup.
I will try to take these measurements tonight. Thanks for the specific instructions!If there's no abnormal receiver or buffer tube wear, the bolt catch and hammer would basically be the only places left that I can think of that would cause drag along the underside of two (or more) different BCGs that you've tested. Wear marks on either of these parts wouldn't be a good indicator of excessive drag.
Since Aero Precision won't let you send in the receivers is to check the dimensions between the bottom of the BCG ramp and the bottom of the upper receiver and the height of the bolt catch at rest and the height of the hammer when depressed to the top of the lower receiver. It'll give you something to do while you wait for a response from Chad. The only way to tell if it's a the trigger hammer or bolt catch is to swap the parts or have some way to measure to see if the trigger pin holes were drilled in the correct location.
View attachment 7860897View attachment 7860891
What is your interpretation of this data? Clearly you are far more qualified in these things than I am.Of the 6 random lowers I grabbed and measured tonight (2qty Aero Lowers, 1 BCM Lower, 1 DD Lower, 1 Balios Lite Gen 1 lower, 1 Balios Lite Gen 2 lower). - sample size of 3 Geissele SD-C, sample size 3 of Geissele SD-E, the difference for trigger hammer height to top of lower receiver in depressed position (past cocked) ranged from 0.232" to 0.235". Trigger hammer height in cocked position ranged from 0.353" to 0.358". The bolt catch heights (BCM, DD, Forward Controls Design ABC/R v2s) ranged from 0.199" to 0.210"
Of the 6 random uppers I grabbed and measured tonight (BCM Upper with BCM BCG, Daniel Defense DDM4V5, 2A Armament Balios lite Gen 1 upper with Faxon Low mass BCG, 2A Armament Balios Lite Gen 2 with Faxon Low mass BCG, Aero Precision upper with Brownells TiN Low mass BCG, Aero Precision upper with Ballistic Advantage labeled BCG - Measurements from BCG ramp to bottom edge of upper receiver ranged from 0.262" to 0.2785"