Brass Annealing Guide

You’ve stated that melting happens before annealing.
IT most certainly can happen prior to annealing ,NO different too any other metal being annealed . IF one elevates the Temperature high enough material MELTS or liquefies before annealing can occur . Annealing shifts atoms within the metals structure ,allowing grain or lattice restructuring and this can NEVER happen with cartridge brass REGARDLESS OF TEMPERATURE ,as we haven't the TIME to allow it too .

Annealing is a value of Temperature and TIME , they can vary greatly dependent upon materials . The initial idea of annealing is to reduce stresses within the materials in the case of Brass . Fyi : Hold Brass at 482 Deg. F all day all night ,NOTHING happens . Elevate it and extend time and it begins to happen .
Eric Yuan :
Annealing in metallurgy and materials science is a heat treatment that alters the physical and sometimes chemical properties of a material to increase its ductility and reduce its hardness. In annealing, atoms migrate in the crystal lattice and the number of dislocations decreases, leading to the change in ductility and hardness.This process makes it more workable. In scientific terms, annealing is used to bring a metal closer to its equilibrium state.

An answer to someones question on Brass annealing :

I am unaware of any MIL specification for the heat treatment of alloy 270 (C27000, Yellow brass 65Cu-35Zn). ASTM B601 [affil link], "Standard Classification for Temper Designations for Copper and Copper Alloys,Wrought and Cast", specifies resultant properties in a generic fashion but not process details. E.g., H02 indicates cold worked to ? hard, OS035 indicates annealed to an average 0.035 mm grain size.

ASTM B36 [affil link], Standard Specification for Brass Plate, Sheet, Strip, And Rolled Bar, gives tensile strength and hardness values for C26800 (64Cu-36Zn) and C27200 (63Cu-37Zn) in various tempers. The values are nearly identical (except for spring hard) and should serve for C27000.


To specify an annealing, one needs initial material info and an objective. What is the grain size, the amount of prior cold working, the desired grain size and the amount of further cold working to be performed? Are you certain of the need for annealing? It will reduce the yield strength up to 80% dependent upon initial value. Typical annealing temperatures range from 425 to 750 °C. A relatively low temperature anneal, 1 hr at 300 °C, will yield a small grain size (better for polishing), while a higher temperature, 500 °C, may be necessary to achieve a 50% elongation via cold working. A protective atmosphere is recommended for higher temperatures to avoid oxidation. Testing of grain size or hardness for comparison with values from ASTM B36 [affil link] or the references below is recommended.

I didn't find data on annealing C27000 to improve conductivity. From data for copper, I would guesstimate an improvement < 4 relative %, e.g., from 26% to 27% IACS.

For more annealing details and other properties, see ASM Metals Handbook Vol. 2 'Properties and Selection: Nonferrous Alloys and Special-Purpose Materials' [affil linkon Amazon]. Physical properties of C27000 in cold worked (1/8, 1/4, 1/2, hard, extra hard and spring hard) and annealed (of various grain sizes) tempers can also be found on the Copper Development Association site at www.copper.org.
 
This past weekend, I annealed about 400 cases; 100, 338LM, 100, 308 Win and 200, 223 Rem. In the past, I use to place the cases in a water bath and dim the lighting so I could see the color change. I had a few problems in the past: making sure I got the brass temperature right and keeping them upright in the bath till after annealing when they would be knocked over in the water for quenching. So with this batch I did things a little different I used the temperature liquid that dried green in color, and liquefied at the 750 degree point and I used a bunch of plastic reloading blocks to hold the cases. The blocks had to be weighted down (I used lead bullets) to keep them from floating. The heating worked pretty good but I needed three hands and eyes to watch the change in the paint and watch the flame then to remove the cases from the blocks and lay them flat in the bath. So I put my granddaughter to work helping out; especially since she is the primary user of the 223. The moving of the cases worked good (she used a pair of piers to move them)
The ceases were then tumbled and dried for visual inspection. The cases were smooth, no cracking under 5x magnification, I saw no abnormalities.
I just finished loading all the 338 Lapua and 308 Winchester and am starting on the 223 Remington. There was no problem seating the bullets no necks developed cracks.
On the next warm day, I will shoot some of this and see how they do after firing.
 
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This past weekend, I annealed about 400 cases; 100, 338LM, 100, 308 Win and 200, 223 Rem. In the past, I use to place the cases in a water bath and dim the lighting so I could see the color change. I had a few problems in the past: making sure I got the brass temperature right and keeping them upright in the bath till after annealing when they would be knocked over in the water for quenching. So with this batch I did things a little different I used the temperature liquid that dried green in color, and liquefied at the 750 degree point and I used a bunch of plastic reloading blocks to hold the cases. The blocks had to be weighted down (I used lead bullets) to keep them from floating. The heating worked pretty good but I needed three hands and eyes to watch the change in the paint and watch the flame then to remove the cases from the blocks and lay them flat in the bath. So I put my granddaughter to work helping out; especially since she is the primary user of the 223. The moving of the cases worked good (she used a pair of piers to move them)
The ceases were then tumbled and dried for visual inspection. The cases were smooth, no cracking under 5x magnification, I saw no abnormalities.
I just finished loading all the 338 Lapua and 308 Winchester and am starting on the 223 Remington. There was no problem seating the bullets no necks developed cracks.
On the next warm day, I will shoot some of this and see how they do after firing.


I set up MY Annealeez a little different from their factory configuration . Bought an angle ball stud mount fully adjustable clamp setup ,drilled a couple of extra holes in the aluminum case . Rerouted the fuel hose and mounted a precision flame torch pointing away from the cartridge case body .
It now aims at the case shoulder and neck ,rather than being a 90 Deg. intersecting flame it's perhaps 42-45 Deg. ,going away from the machine.

Did Three things , kept the case body and wheels cooler ,it also eliminated that funky phony clamp joke it came with . I've done K's of cases without incidents . In the beginning I used Tempilaq 850 Deg. F. down below shoulders and on case bases just above rebated rim 250 Deg. F .

I then recorded times for ALL Rifle cases I reload for ,so as to eliminate Tempilacq altogether . Measured 1144-1216 Deg. F. at neck ,yet by aiming flame away from the body ,bases never melted the 250 Deg. F. solution . So cases drop into aluminum tray without need for water .

As I quick polish those cases afterwords and size necks while bumping shoulder ,that single reworking restores just the right amount of spring back .
I then can shoot #3 reloads before redoing them again . So far Excellent results as I've gotten #28 reloads on M1 Garand 1942-68 original once fired brass ,so far . Something is working right and haven't lost a single case . I'm going to load those 30-06 until I reach #40 reloads and will then sacrifice one case by slitting it and measuring wall thicknesses in various places . I already have one once fired NO loads slit for comparison .
 
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I set up MY Annealeez a little different from their factory configuration . Bought an angle ball stud mount fully adjustable clamp setup ,drilled a couple of extra holes in the aluminum case . Rerouted the fuel hose and mounted a precision flame torch pointing away from the cartridge case body .
It now aims at the case shoulder and neck ,rather than being a 90 Deg. intersecting flame it's perhaps 42-45 Deg. ,going away from the machine.

Did Three things , kept the case body and wheels cooler ,it also eliminated that funky phony clamp joke it came with . I've done K's of cases without incidents . In the beginning I used Tempilaq 850 Deg. F. down below shoulders and on case bases just above rebated rim 250 Deg. F .

I then recorded times for ALL Rifle cases I reload for ,so as to eliminate Tempilacq altogether . Measured 1144-1216 Deg. F. at neck ,yet by aiming flame away from the body ,bases never melted the 250 Deg. F. solution . So cases drop into aluminum tray without need for water .

As I quick polish those cases afterwords and size necks while bumping shoulder ,that single reworking restores just the right amount of spring back .
I then can shoot #3 reloads before redoing them again . So far Excellent results as I've gotten #28 reloads on M1 Garand 1942-68 original once fired brass ,so far . Something is working right and haven't lost a single case . I'm going to load those 30-06 until I reach #40 reloads and will then sacrifice one case by slitting it and measuring wall thicknesses in various places . I already have one once fired NO loads slit for comparison .
But you’re not annealing, right?
 
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I set up MY Annealeez a little different from their factory configuration . Bought an angle ball stud mount fully adjustable clamp setup ,drilled a couple of extra holes in the aluminum case . Rerouted the fuel hose and mounted a precision flame torch pointing away from the cartridge case body .
It now aims at the case shoulder and neck ,rather than being a 90 Deg. intersecting flame it's perhaps 42-45 Deg. ,going away from the machine.

Did Three things , kept the case body and wheels cooler ,it also eliminated that funky phony clamp joke it came with . I've done K's of cases without incidents . In the beginning I used Tempilaq 850 Deg. F. down below shoulders and on case bases just above rebated rim 250 Deg. F .

I then recorded times for ALL Rifle cases I reload for ,so as to eliminate Tempilacq altogether . Measured 1144-1216 Deg. F. at neck ,yet by aiming flame away from the body ,bases never melted the 250 Deg. F. solution . So cases drop into aluminum tray without need for water .

As I quick polish those cases afterwords and size necks while bumping shoulder ,that single reworking restores just the right amount of spring back .
I then can shoot #3 reloads before redoing them again . So far Excellent results as I've gotten #28 reloads on M1 Garand 1942-68 original once fired brass ,so far . Something is working right and haven't lost a single case . I'm going to load those 30-06 until I reach #40 reloads and will then sacrifice one case by slitting it and measuring wall thicknesses in various places . I already have one once fired NO loads slit for comparison .


 
But you’re not annealing, right?

NO restoring Ductility ,Can't truly anneal as Brass requires TIME at Temperature even at elevated temps ,the atoms within the Metal Don't reform lattice groups or grow grain structure . So the BEST any of us can ever do with cartridge brass is simply soften it ,aka restore ductility .

I got beat down so badly by metallurgist for Boeing and LM for saying I was annealing my brass cases ,then they RE EDUCATED ME of proper terminology . Reluctantly a couple would allow the Term " PARTIAL ANNEALING " , then arguments would break out .

So George settled it once and for all , there was ZERO proof ANY lattice or micro grain had occurred on several samples I provided . George even went so far as to publish results ,concluding at 850 Deg. F required 30 Minutes before Grain began changing .

So Ductility is is for ME ,as I've said You all call it what you want but reforming lattice or grown grain structure YOU AIN'T GETTING !.
 
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Enjoy : Even got colored photos for the illiterate .
:)

https://vacaero.com/information-res...rmation-and-annealing-of-cartridge-brass.html

Annealing experiments were conducted on a number of the cold worked specimens. Figures 5a and b show color etched images of the specimens cold reduced 50% and then annealed 30 minutes at 500 and 700°F. No difference in the microstructure is seen in the specimen held 30 minutes at 500°F while a very small amount of recrystallization is observed in the specimen held 30 minutes at 700°F. Figures 6a and b show color images of 50% cold reduced specimens held for 4 and 8 minutes at 800°F while Figures 6c and d show 50% cold reduced specimens held 15 and 30 minutes at 800°F. No change is observed after 4 minutes at 800°F, while a minor amount of recrystallization has occurred after 8 minutes. Holding specimens for 15 and 30 minutes at 800°F revealed partial recrystallization after 15 minutes and full recrystallization after 30 minutes. The grain structure is relatively fine but is not uniform in its distribution.


Figures 7a and b illustrate the grain structure in color after 15 and 30 minutes at 900°F. The 15 minute hold produced a non-uniform grain structure while the 60 minute hold produced better results although the grain size distribution appears to be duplex. Figures 8a and b show a B&W and a color image (Klemm’s I reagent) after annealing 30 minutes at 1300°F which produced a fully recrystallized, uniform grain size distribution but coarse grained (as in Figs. 1 and 3a). Figures 8c and d show the same specimen but color tint etched using Klemm’s III and Beraha’s PbS tint etchants. Both are excellent for use with cartridge brass. Tint etchants also reveal details about the presence, or absence, of crystallographic texture. We note that as the cartridge brass is cold reduced greater amounts the grain coloring becomes more monotone, while when the annealing temperature is increased resulting in fully recrystallized grains with increasing size, the coloring becomes more variable with a random distribution of the colors. A random dispersion of a broad range of colors indicates that we have a random crystallographic texture while a narrow color
 
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NO restoring Ductility ,Can't truly anneal as Brass requires TIME at Temperature even at elevated temps ,the atoms within the Metal Don't reform lattice groups or grow grain structure . So the BEST any of us can ever do with cartridge brass is simply soften it ,aka restore ductility .

I got beat down so badly by metallurgist for Boeing and LM for saying I was annealing my brass cases ,then they RE EDUCATED ME of proper terminology . Reluctantly a couple would allow the Term " PARTIAL ANNEALING " , then arguments would break out .

So George settled it once and for all , there was ZERO proof ANY lattice or micro grain had occurred on several samples I provided . George even went so far as to publish results ,concluding at 850 Deg. F required 30 Minutes before Grain began changing .

So Ductility is is for ME ,as I've said You all call it what you want but reforming lattice or grown grain structure YOU AIN'T GETTING !.
No one is using only 850°F of heat.
 
i do anneal after ever firing using a burstfire annealing unit .very happy with it. getting the timing right is the first thing to get right . not that i have a way to check hardness but i do have a way to measure how much poundage is being used to seat the bullet into the brass. it does make a difference
 
Question for ya all, I'm a rookie at this annealing.

So I shoot 6BR and worked up a load with good velocity and ES. I have been shooting this specific load for about 500 rounds
now, but I went to the range yesterday and noticed my velocities are about 50-60 fps faster and close to pressure with heavy bolt lift. I'm thinking maybe my brass necks are getting hard causing higher pressures???
I'm shooting same Exact load as when I worked it up.

I just got my Annealez last week and was wondering if it is too late to anneal the brass, or is this something that needs to be done every firing?
Can I bring the brass back to its happy place or is it trash?
Should I just buy new brass and start annealing every firing from here on out?
Thank you for any help.
 
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Question for ya all, I'm a rookie at this annealing.

So I shoot 6BR and worked up a load with good velocity and ES. I have been shooting this specific load for about 500 rounds
now, but I went to the range yesterday and noticed my velocities are about 50-60 fps faster and close to pressure with heavy bolt lift. I'm thinking maybe my brass necks are getting hard causing higher pressures???
I'm shooting same Exact load as when I worked it up.

I just got my Annealez last week and was wondering if it is too late to anneal the brass, or is this something that needs to be done every firing?
Can I bring the brass back to its happy place or is it trash?
Should I just buy new brass and start annealing every firing from here on out?
Thank you for any help.
All you can do is try annealing a few and see what happens. Here is some more info on effects of annealing.
 
Question for ya all, I'm a rookie at this annealing.

So I shoot 6BR and worked up a load with good velocity and ES. I have been shooting this specific load for about 500 rounds
now, but I went to the range yesterday and noticed my velocities are about 50-60 fps faster and close to pressure with heavy bolt lift. I'm thinking maybe my brass necks are getting hard causing higher pressures???
I'm shooting same Exact load as when I worked it up.

I just got my Annealez last week and was wondering if it is too late to anneal the brass, or is this something that needs to be done every firing?
Can I bring the brass back to its happy place or is it trash?
Should I just buy new brass and start annealing every firing from here on out?
Thank you for any help.
As above, YES. . . you can "bring the brass back to its happy place". So, no. . . you don't have to trash them and get new brass.

I anneal after every firing as the sizing process is what really does the work hardening. How much work hardening your dies do depends on how much you're moving the brass. Standard FL sizing dies that are marketed tend to move the brass a lot. So, using eight custom dies or a bushing die where the necks are only reduce to ~.002 below you're final objective after expanding is a good way to reduce the amount of work hardening being done on your brass's necks.

To answer your question. . . no, you don't have to anneal after every firing. But don't let it go too long. I'd say at most, don't let it go for more than 3 firings. You'll get the most consistency doing it after every firing, though you many not notice any difference.

Just be aware, you may not be getting the necks hot enough to actually get there if you're following the typical procedure often stated in the various forums. That is. . . 650°F will not do it for the short times typically used, but 650°C can do just fine. I've been using an Annealeez for 8 years now and I found that the "glow method" is the easiest way to determine when I get to (or very close to) that 650°C. And that when the neck glows red for about 1 second (best to see that in a darkened room). With my Annealeez, that takes ~ 9 seconds for my .308 cases with neck thicknesses of .014". It's the neck I look to see glow. . .not below it, so have to be sure the flame is set up in such a way to get that. Having done hardness testing on my brass, I found this is what I had to do to get the hardness/softness I measured on my virgin Lapua brass.
 
Question for ya all, I'm a rookie at this annealing.

So I shoot 6BR and worked up a load with good velocity and ES. I have been shooting this specific load for about 500 rounds
now, but I went to the range yesterday and noticed my velocities are about 50-60 fps faster and close to pressure with heavy bolt lift. I'm thinking maybe my brass necks are getting hard causing higher pressures???
I'm shooting same Exact load as when I worked it up.

I just got my Annealez last week and was wondering if it is too late to anneal the brass, or is this something that needs to be done every firing?
Can I bring the brass back to its happy place or is it trash?
Should I just buy new brass and start annealing every firing from here on out?
Thank you for any help.
All the answers above mine are valid and I agree.

However, while I do anneal (or what is actually partially annealing), make sure that you do not have another factor causing your pressure increase.

- Check for a carbon ring.
- measure and check for case length growth.
- and yes, do anneal.
 
As above, YES. . . you can "bring the brass back to its happy place". So, no. . . you don't have to trash them and get new brass.

I anneal after every firing as the sizing process is what really does the work hardening. How much work hardening your dies do depends on how much you're moving the brass. Standard FL sizing dies that are marketed tend to move the brass a lot. So, using eight custom dies or a bushing die where the necks are only reduce to ~.002 below you're final objective after expanding is a good way to reduce the amount of work hardening being done on your brass's necks.

To answer your question. . . no, you don't have to anneal after every firing. But don't let it go too long. I'd say at most, don't let it go for more than 3 firings. You'll get the most consistency doing it after every firing, though you many not notice any difference.

Just be aware, you may not be getting the necks hot enough to actually get there if you're following the typical procedure often stated in the various forums. That is. . . 650°F will not do it for the short times typically used, but 650°C can do just fine. I've been using an Annealeez for 8 years now and I found that the "glow method" is the easiest way to determine when I get to (or very close to) that 650°C. And that when the neck glows red for about 1 second (best to see that in a darkened room). With my Annealeez, that takes ~ 9 seconds for my .308 cases with neck thicknesses of .014". It's the neck I look to see glow. . .not below it, so have to be sure the flame is set up in such a way to get that. Having done hardness testing on my brass, I found this is what I had to do to get the hardness/softness I measured on my virgin Lapua brass.
Are you sure about 650C . all I have ever saw was to get 750F Templac to determin you target temp. 650c is 1200 deg f. I would think that would fry the cartridge.
 
Are you sure about 650C . all I have ever saw was to get 750F Templac to determin you target temp. 650c is 1200 deg f. I would think that would fry the cartridge.
Yes, I'm very sure.

I've heard all that about 650°F and 750°F and would do annealing with that too since those numbers are so often stated is various shooting forums. Then I came across actual research papers and found that what appears to have happened is like what happens in the telephone game and what was supposed to be Centigrade was stated as Fahrenheit.

That's right. . .650°C is at 1,200°F and that's were you see the brass glow red. It's not going to fry your brass as you might think as you're really only dealing with a second or so at that temperature (it's not like you get to that temperature instantly). Remember, the annealing process is a function of both temperature and time; very hot for short period less hot for much longer period.

Here's a pic that give you some idea of color to temperature for brass:
Brass color temperatures httpswww.instructables.comMelting-Aluminum-and-Brass-Differences.jpg


I'm attaching a couple pdf files about some studies that you can read through if you're so inclined. Or just take a quick look on page 5 of Ryan-Stevenson Dissertation file and page 24 of Recrystallization Behavior.

Note too there's been a couple test engineers on this website that have also tested this and had actual lab testing done for hardness of the brass cases. They found the same thing I found in my own testing.

PS: What inspired me to look more deeply into this issue was when someone posted their AMP machine annealing their brass and I saw how very red the case necks got, even for just a fraction of a second. It was obviously way hotter than what I was doing at 650°F (only 340°C).
 

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Yes, I'm very sure.

I've heard all that about 650°F and 750°F and would do annealing with that too since those numbers are so often stated is various shooting forums. Then I came across actual research papers and found that what appears to have happened is like what happens in the telephone game and what was supposed to be Centigrade was stated as Fahrenheit.

That's right. . .650°C is at 1,200°F and that's were you see the brass glow red. It's not going to fry your brass as you might think as you're really only dealing with a second or so at that temperature (it's not like you get to that temperature instantly). Remember, the annealing process is a function of both temperature and time; very hot for short period less hot for much longer period.

Here's a pic that give you some idea of color to temperature for brass:
View attachment 8661031

I'm attaching a couple pdf files about some studies that you can read through if you're so inclined. Or just take a quick look on page 5 of Ryan-Stevenson Dissertation file and page 24 of Recrystallization Behavior.

Note too there's been a couple test engineers on this website that have also tested this and had actual lab testing done for hardness of the brass cases. They found the same thing I found in my own testing.

PS: What inspired me to look more deeply into this issue was when someone posted their AMP machine annealing their brass and I saw how very red the case necks got, even for just a fraction of a second. It was obviously way hotter than what I was doing at 650°F (only 340°C).
Thank you for the detailed reply. Very interesting. One question, how did you observe the annealing prosess with the AMP machine when it is all enclosed.
 
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Thank you for the detailed reply. Very interesting. One question, how did you observe the annealing prosess with the AMP machine when it is all enclosed.
The video, as best I can recall (being several years ago), was from an unusual angle and looking at the eternal construction, like one I hadn't seen for an AMP before. I don't recall why the person did that. . . maybe to see how the machine was put together???? The glowing red stuck in my mind because I was kind of shocked about the intensity of the glow when it seemed everyone was preaching lower temperatures, like 650°F where you just don't see that at that temperature. Since then, I've also seen personal custom made induction annealers that also showed the neck glowing to get the amount of annealing they're after.
 
Higher Temps shorter duration ,restores ductility . 1200-1400 Deg. F. Why so many people read 650- 750 Deg. was because mental midgets don't know the differences between C. and F.

The Single BEST article one can read is This one . It Deals specifically with annealing cartridge brass from one of the Worlds most Renown Metallurgist ; George even shows you pictures of brass grain structure and after YOU read this ; HOPEFULLY you'll understand WHY .we reloaders who partial anneal . TIME + TEMP is required for Lattice or grain restructure and WE DON'T have the TIME . So Ductility or partial annealing is what we all do .

https://vacaero.com/information-res...rmation-and-annealing-of-cartridge-brass.html
 
Higher Temps shorter duration ,restores ductility . 1200-1400 Deg. F. Why so many people read 650- 750 Deg. was because mental midgets don't know the differences between C. and F.

The Single BEST article one can read is This one . It Deals specifically with annealing cartridge brass from one of the Worlds most Renown Metallurgist ; George even shows you pictures of brass grain structure and after YOU read this ; HOPEFULLY you'll understand WHY .we reloaders who partial anneal . TIME + TEMP is required for Lattice or grain restructure and WE DON'T have the TIME . So Ductility or partial annealing is what we all do .

https://vacaero.com/information-res...rmation-and-annealing-of-cartridge-brass.html
Yup, that's a very good article! I think I came across that a couple of years ago, but for some reason didn't save it as a PDF file, until I saw you post it last year. So, thanks for that. It's now in my collection. :giggle:

It's going to take a long time, if ever, to weed out that 650-750 nonsense that's proliferated in these websites. :rolleyes: Seems to be akin to conspiracy theories, like people not willing to listen to very knowledgeable experts? 🤷‍♂️
 

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Yup, that's a very good article! I think I came across that a couple of years ago, but for some reason didn't save it as a PDF file, until I saw you post it last year. So, thanks for that. It's now in my collection. :giggle:

It's going to take a long time, if ever, to weed out that 560-750 nonsense that's proliferated in these websites. :rolleyes: Seems to be akin to conspiracy theories, like people not willing to listen to very knowledgeable experts? 🤷‍♂️

IMG_2561.jpeg


Seems to be a trend of sorts.

There’s a nice Asimov quote for this phenomenon somewhere…
 
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