Hey, I just read through this thread again-thanks for all the great info!
As far as getting that ES number down-what have you found to help the most with that? There are just so many variables, and I am not sure which ones actually matter. Just off the top of my head, there is the powder scale, primers, sorting brass (and if I do sort, is it by weight? volume?) neck tension, flash holes, annealing, sorting bullets for bearing surface length, and the list goes on......
You seem to have a lot of real world experience and the data to back it up, so I was just curious what your thoughts are on this. I apologize if you have already addressed this in other posts. Thanks!
Good lots of a quality powder (unfortunately not all lots are created equal-- as if we needed more knobs to turn) that is a good fit for the bullet weight and cartridge volume you're using, consistent powder charge, and consistent neck tension. Primers may or may not make any difference at all. I've seen some results that suggest more or less oompf from the primer matters, and some that it's basically a wash.
Powder+bullet+cartridge combination seems to be the biggest influence. My load development anymore basically consists of trying different powders and bullets at a single charge weight a grain or two under max charge. Weighing powder charge to +/- 0.1gr is going to get you 98% of the way there. Weighing to the .02gr trends towards sliiiiightly better performance.
Brass prep and brass sorting I feel is largely a waste of time. Myself and a couple people I know have tested this from a few angles and we arrived in about the same place. We've tried sorting by volume, we've tried sorting by weight. We've tried correlating weight and volume (it trends, but it's sort of a loose trend), volume vs. velocity etc... It all comes out in the wash unless you have mixed lots, mixed mfgs, or something fucked/wrong. If you have same-lot cases from a decent mfg. you're not likely to see any improvement by fucking with them. Random samples of same-lot brass show effectively identical ES/SD performance vs. weight sorted, volume sorted, neck turned cases. Same story for firing/annealing/reloading the exact same case 20 times-- MV ES/SD numbers are right in line with unsorted new brass.
Annealing extends brass life. I have not seen it improve ES/SD unless you're talking like 5x+ fired brass that is very work hardened. It's important to have in your toolbox to extend the consistent life of your cases but it won't improve performance over unfired brass.
Neck tension-- insofar as the force necessary to push a bullet into a case or pull a bullet out of a case does have an effect. However... I've only seen it make ES very large in especially bad circumstances (mixing super hard 5-7x fired brass with brand new, for example). I'm anxiously awaiting to see more data coming from the AMP presses with the load cell in it. There may be something there, but I suspect it's small.
Flash holes.. I don't have any real data here.
I haven't messed with sorting bullets in a really long time. Off the top of my head, weight and bearing surface would likely be the biggest contributors to changing MV, but I couldn't tell you how significant they are.
I'll reiterate, though, that I think powder type (Varget, H4350, RL 26, etc. ) for a given cartridge+bullet is what makes the biggest changes.