Got a whole lot done in the shop today, including getting the head of my war hammer machined and ready for polishing.
Here all the facets and details are turned and machined on with lathe and milling machine. This was entirely manual. No blueprint. Just worked the dimensions as the looked and felt right. Having a DRO is invaluable on stuff like this! Used an assortment of mills, but mostly 1/4 carbide and a small ball-nose. And a bit of hand filing in the edges.
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After turning on all the facets and edges, heated to red hot and bent the spike into a nice curve. Damn stainless bends hard, even when red hot! And I didn't want to break off at the 'thin' neck. But between getting it cherry and using a 'bending slot' in my anvil... it came out with a lovely curve!
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A bit of light sanding on belt sander and with DynaFile. Then bead blasted and wire brushed. It's now ready for 'serious' polishing. Being stainless it will polish up like chrome. But that's going to be a lot of work. Barrel is inserted temporarily. Before polishing. I'll get the stock roughed on.
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Once it's done, I'll have a bit of engraving done on it. But nothing like the Damascening on the 'original.' This will be more of a 'working man's' pistol war hammer club claw thingie. Not fit for a king. Well, maybe a poor king. Like in Lichtenstein or something.
Of course tomorrow I'll have to post pictures of my Asseghai project. I needed a bedside spear, it turns out. Doesn't everyone? Pix of that little beauty tomorrow!
Cheers,
Sirhr