I was contemplating doing this also, and found your post helpful. My HMR and I typically put up 1" to 1.5" 5-shot groups @ 100yd (not great). Occasionally, I get a .75" group here and there, but not consistently. I have always had a hunch that the gun would probably meet Bergara's MOA guarantee if I was taken out of the equation, but w/ me, the 1"-1.5" range is pretty consistent. Two things that have me doubting my hardware though is the fact that I put up about the same type of groups (maybe only slightly worse) w/ a factory pencil-barreled AR-15 (which I would think should be far less accurate), and also after Looking back at my records, It shows that I typically get 3-4 shots w/in 0.5", but one or two from every group seem to be anti-social, and distance themselves from the others
. I've been wondering for a while now if bedding might help w/ the 1-2 shots that seem to depart from the others, but haven't built up the cahones to start grinding material from my stock to do a bedding job.
In line w/ what
Wannashootit has said, I was thinking about using ring shims on top of the aluminum beds, (like the accu-risers sold by erniethegunsmith) so that the action only contacts near the action screws, which would also allow for a bit more bedding thickness elsewhere w/out having to relieve so much of the existing polymer and Aluminum.
So, this weekend, I bit the bullet (no pun intended) and decided to do this too (thanks jhr1986 for helping me to get brave enough). I haven't found many pics online of how other people have done this with the HMR mini-chassis stock, so I figured I would share some pics of my project. I used Brownells steel-bed. First I masked the stock and degreased the action recess w/ acetone (I figured masking would keep the acetone from removing the OEM paint from other areas). Then, I relieved the plastic around the pillar blocks and around the sides of the action until the action had about .03-.06 clearance all around when seated on top of the existing pillar blocks. I used feeler gages to check for clearance.
On mine, I also had to grind down the top of the aluminum recoil lug channel in the stock, because I found that the front of the action was resting on top of the back end of the recoil lug channel when seated. This was evident by putting some machinists bluing that I had laying around on the bottom of the action, then torqueing it down in the stock. After pulling it back out, I found that it was contacting there.
I test fit the action and made sure that the barrel was still free floating when sitting on just the pillar blocks, and as expected, it was.
Then, to finish up the stock, I drilled a bunch of small holes w/ a .094" drill bit to help the epoxy grip the plastic of the stock. Next, I masked off again and sand blasted all the surfaces that I expected epoxy to stick, then degreased all of those surfaces again. I added a clay dam just forward of the recoil lug recess to (attempt) to stop epoxy from flowing farther forward than I wanted it to.
I put clay in the action recesses, and in the stock's trigger recess, applied Johnson's paste wax to the action, then taped off the front and bottom of the recoil lug w/ masking tape. I then added three more layers of masking tape to the bottom of the recoil lug, and a layer of regular clear scotch tape to the sides and bottom of the recoil lug. My theory here is that the clear tape only measured .002" thick w/ my caliper, but the masking tape measured .005" I didn't want a lot of clearance on the sides of the lugs, but wanted plenty on the bottom to keep it from bottoming out before the action contacts the pillar blocks.
I added additional masking to the barrel, then re-waxed all of the barrel surfaces and tape again. I then waxed all of the bottom metal twice, inserted the action screws, and wrapped them w/ tape, until they fit tightly into the action screw holes in the stock. Lastly, I waxed the screws heavily.
I then mixed and applied the epoxy to all of the surfaces where I expected the action to contact. I worked it into the small drilled holes w/ a tooth pick. Next, I inserted the action & bottom metal, then torqued the action screws to 10 in-lb. I wiped off the excess "squish out" from around the top of the stock and around the mag well from the bottom using alcohol soaked cotton swabs, and let it sit overnight. The next morning (about 15 hours later), I unscrewed the bottom metal, gave the action one light whack w/ a plastic hammer, and removed the action. To help w/ removal, I inserted a wooden dowel into the back of the action, so I could pull up from both ends (the barrel, and the dowel).
After removal, I removed the modelling clay, then filed and sanded the excess from around the edges of the trigger recess, mag well, and from the front end where I placed the clay dam. The epoxy still pushed the clay dam forward and extruded a little farther forward than I wanted, but at this stage (15 hours), it trimmed nicely w/ a razor blade, back to where I originally wanted it to end.
I cleaned an oiled the barreled action, reassembled it torqued it down, and am going to let it cure for a full week (as recommended by the steel-bed instructions). Hopefully it will hold up, and shoot good after this. I hope that someone else may find this writeup useful. This was my first bedding job ever, so I relied heavily on other people's writeups, pictures, and videos too.