It's no surprise you can't beat mass manufactures on cost. If you can't beat them in performance, you're doing it wrong.
I would hope your friends and customers aren't here asking for assistance with "locked up" AGBs. I wouldn't suggest people purchase AGBs that lock up. I'd also like to remind you than a locked up AGB is just a gas port that is no longer adjustable.
I completely agree on companies in the game that don't know what they are doing. Some of the product I've seen is absolutely shameful.
I do want to point out something, however - many of the beloved brands are using HAAS machinery. This is an entirely different discussion, but if you go talk to serious CNC machine shops like those in aerospace, they won't even touch HAAS machines. You want to talk about "big boys"? Firearms manufacturers are small potatoes when it comes to tolerances of aerospace and beyond. KAC uses Mazak last I checked which is actually quite impressive, but again - the design tolerances are entirely different. You can probably set up some of the larger HAAS machines and hold the tolerances KAC is at the rate they produce. I suspect KAC is saving a boatload of money in repairs, though. Those Mazak machines are hard to beat except in up-front cost - but that's a nonissue for KAC.
Pushing a button on a HAAS is likely all most of the manufacturers are doing nowadays based on FEA run in simulations on a PC. Live fire is just a formality, and the more years that pass, the more true that becomes. When you can run 100,000 stress cycles on a part in a few minutes, it's hard to beat. The firearms industry probably isn't there yet - but it's coming. Don't count out the new guys.
Apologies on derail. AGBs aren't reliability issues, try some that don't suck sometime - your customers will be a lot happier.