It's not a hard puzzle to solve. It is frustrating. Think of all the 6XC Gen 1 vs Gen 2 vs 6-22/250 drama that's out there.
If you don't know how, ask your smith. Or PM me. I've read your other posts, you seem very knowledgeable, and obviously can shoot.
The Reamer->Virgin brass-->Sizing Die all have to be on the same sheet of music. If they are, then it could be a banana chamber, banana die, or a bad lot of brass (rare).
Base diameter
[email protected] north of case head
Base diameter of virgin Hornady
Base diameter of virgin Alpha
Base diameter of fired Hornady
Base diameter of fired Alpha
Base diameter of sized Hornady
Base diameter of sized Alpha
If you have a sticky fired Alpha and then another not sticky fired Alpha, add that into the list above.
If your annealing, describe your annealing practices.
If you capture the above dimensions one of them will usually stand out. If it doesn't, then look at shoulder diameter .050 south of body/shoulder junction, and capture the same dimensions.