I've done this by hand with an Arkansas stone. Yeah, it takes forever. Yeah, lapping it in a press or lathe would be better (if I had one). Anyway, I have my Grendel where it locks up tight as shit. NO play, nice and smooth. Five of the other mounts all latch with very little play, not enough to worry about. The one on the 7.62, that one is so far off it scares me to even use it, it literally wiggles at the end (so I haven't) and AAC could care less.
AAC: I'll keep that in mind next can I buy. You made a BFD about that ONE mount I have problems with, out of what, seven I own? About how it would void warranty, and yeah, he said it voids the can and the mount, so be careful what you tell them, yet given I jumped through the proper hoops, you still wouldn't fix it, didn't even want me to send it back. You could tell it was in spec over the phone. Yeah, that is who I want to do business with next time (not). That $100 part cost you thousands in business from me, just so you know. I notice your R&D guy spends a lot of time defending shitty ideas online. Perhaps you need an R&D person to unfuck the mount issue and just leave the other guy on the net to defend your products.
AAC: I can and will design a locking QD mount for you that doesn't move and won't have problems, and will be compatible with the tolerances on your tooling and machines. I want 5% of every mount sold. I guarantee you won't have mount problems anymore. You know where to find me.