@Ledzep - many, many years ago I was speaking to a fella in the shotshell manf end and he told me that the powder I buy as a reloader is far more consistent than what they get for ammo manufacturing.
Basically, his point was that ammo manf have the ability to blend and adjust loads to compensate for variations in car loads of powder while the view is that the home reloader doesn’t really do this rigorously and liability is a very big concern.
Agree or BS?
Generally speaking, yes. There are some exceptions where I don't think I've seen the "commercial" stuff vary any more than the cannister grade but most of what we get is more variable lot-to-lot. I think Jayden went into it on one of our podcast episodes but basically one of the big powder mfgs. we work with makes sizes of kernels and then has burn rate modifiers added. There's a prescription for the burn rate modifiers for certain families of powders but the moral of the story is that they make a bunch of "fast" and "slow" and mix them to match previous test data and if the end result falls within a narrow enough window that becomes "CFE 223" for example. Then everything that wasn't quite CFE223 falls inside a bigger window and that's what big ammo mfgs. get. Not many places are mixing at the ammo factory level but there is some secondary mixing that can be done if necessary if you have the right size/family of powders and most importantly, are able to pressure test what you've done.