I have a 5 gal jug of brake kleen that I have been using for about 4-5 weapons but none of them have been AK's. So what do you guys do and how much can you re-use it before your parts become contaminated in their own degreaser?
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Join the contest SubscribeNever. I use Acetone and it's $75 for 5 gallons. I pre clean everything in good harsh solvent and blow it dry. Then the parts go to the stainless tank for Acetone soak. If that Acetone starts looking cloudy it gets dumped. I have a dedicated stainless degrease tank and it is wiped clean after every batch. I use it for the day and at the end of the day it never goes back into my virgin stock. It goes into another can marked "Used Acetone" to be used for cleaning other things.
How do you soak your parts for the required 10-15 minutes with a spray product?
I use KG3 degreaser. Id be worried about cross contamination reusing the same cleaner. KG3 cost $8 a can and it will be 2-3 long guns no problem. It dries fast and leaves no residue. I used to paint cars for a living Limco 139 and Prep Sol are sold by the gallon and both excellent to removes oil and fingerprints from the surface.
Never. I use Acetone and it's $75 for 5 gallons. I pre clean everything in good harsh solvent and blow it dry. Then the parts go to the stainless tank for Acetone soak. If that Acetone starts looking cloudy it gets dumped. I have a dedicated stainless degrease tank and it is wiped clean after every batch. I use it for the day and at the end of the day it never goes back into my virgin stock. It goes into another can marked "Used Acetone" to be used for cleaning other things.
How do you soak your parts for the required 10-15 minutes with a spray product?
For a cheap tank look for a Stainless Steel bluing tank or you could try this one. BLACK IRON BLUING TANK | Brownells
I use racing methanol and acetone. Look locally for the methanol, it's very inexpensive compared to acetone but acetone is a better cleaner.
These are the steps that work well for me. Cleaning the part thoroughly will help keep your media contaminant free and should be your primary goal
wipe down part with methanol to get the easy stuff off
soak in methanol and brush the knooks and crannies. Use just enough to get the job done then throw it away
wipe down with acetone
gas out in 300 degrees for 30-40 min.
wipe down with acetone
blast with 120 AO to an even sandpaper finish make sure there are no shiny spots
blow media off part with high pressure air
coat with gun at 15-18psi. if you set air pressure at gun too low, you will get spotty coverage and will need to make too many passes to get complete coverage and end up too thick. air pressure too high and you'll get over spray. You want even coverage and look wet but thin. don't over look the importance to set the air and paint flow correctly. practice on an old barrel
bake at 250 degrees for 2 hours
thanks man that's great! I just found a "parkerizing tank" that already has a valve built in but it's much more expensive...
You are welcome.
For degreasing get a can a CRC brake cleaner and a tooth brush. When you first take the firearm apart spray the parts down and scrub them with the tooth brush then hit them again with the brake cleaner. Once they dry soak them in what ever degreaser you choose I use acetone or lacquer thinner but I think I am going to try alcohol like Chad suggested. After a few hours soak take the parts out and whip down with a clean rag and put them in the oven for 1 hour at 250. You will find out after this 1 hour if you missed any grease or oil if you did repeat the process over. If it is a custom rifle you will also find out the quality of the grease the smith used on the barrel threads because some will run and bleed out onto the barrel. I use anti seize mainly because it works and it does not run when it is heated up like some others do.
I had mine built by local sheet metal shop. The tank I use isreal close to this one on Ebay. Premium Quality Parkerizing Tank Park Tank Metal Refinishing | eBay
The solvent I use is by Chevron. I don't have the number off hand but it's $42 for 5 gallons and it last a year or more just doing guns. It's not water based. If you dip your hand in it your skin comes out white.
Solvent tank first.
Then into the clean new (virgin) Acetone Solvent.
Gas out
repeat until gas out shows no more oils.
Blast with AO. This blast cabinet only sees degreased gun parts.
Blow off dust with filtered air.
Coat
Cook
I never put anything wet on after the blast cabinet.
I use that solvent for the day changing if it starts looking cloudy.
I had mine built by local sheet metal shop. The tank I use isreal close to this one on Ebay. Premium Quality Parkerizing Tank Park Tank Metal Refinishing | eBay
The solvent I use is by Chevron. I don't have the number off hand but it's $42 for 5 gallons and it last a year or more just doing guns. It's not water based. If you dip your hand in it your skin comes out white.
Solvent tank first.
Then into the clean new (virgin) Acetone Solvent.
Gas out
repeat until gas out shows no more oils.
Blast with AO. This blast cabinet only sees degreased gun parts.
Blow off dust with filtered air.
Coat
Cook
I never put anything wet on after the blast cabinet.
I use that solvent for the day changing if it starts looking cloudy.
just wanted to give some feedback!
So I followed a new plan this last batch. right now, until I can get a parkerizing tank, I am using an engine parts tank for degreasing purposes (has a drain built in to the bottom of it). So I bought a gallon of Simple Green and diluted it 3-1 with hot water, then I tossed all my parts in. I scrubbed them in the Simple Green with an AP brush and then moved them to another container with hot water in it to rinse them off. After this was all done I blew them dry with compressed air... only thing about it was that some of the parts were beginning to rust.
after this was all done I then gave them their soak in the methanol racing fuel (which left no residue btw) and then blew them off with compressed air again. After this I blasted them and put them in the oven for gas out...
gas out was a PAIN. The only issues I had was with the parts that could not be disassembled* (go figure) like the fixed gas block/front sight combo and the ejection port cover detent ball. These areas seeped oil from the joints so I spent a heck of a time trying to get all the oil out. I think I have it out now (finally!!!).
So in the midst of all this, with all this humid weather in SC my dessicant dryer got saturated and needs to be changed... I have known that I needed to have a back up but have not ordered one, so I had to put the entire project on hold while I wait for it to come in (2 day shipping - amazon) since I do not want to blow moist air! On a side note, I think I will be getting the HF refrigerated air dryer sometime soon to run in conjunction w/ my dessicant filter, this should help a ton!
One last thing... In the process of degreasing/gas out/degreasing I left the methanol racing fuel in my tank (which is steel) over night... I noticed that it oxidize the metal in the tank (unlike acetone). But as long as you remove it right after you are done there are no issues! and it's a lot cheaper... ~$6/gal (individual) vs. ~$15/gal for acetone.
* my gunsmith said that he could remove the gas block but that it would scratch the finish after the barrel was complete when putting it back on... so I opted to just leave it on. This posed a problem, however, in that I could not take the barrel, barrel nut, or gas tube off! I ended up being able to remove the gas tube backwards (through the bolt chamber area) gently...
Thanks bro! I only got 5 gallons of the stuff and it came in 1 gal plastic milk jugs... I just drained it back into them when done... How u just have to figure out how to dispose of it!You just discovered what a lot of racers running methanol already know. It's VERY hygroscopic. It attracts moisture and it promotes corrosion if left sitting around. You can certainly drain the stuff into a sealed container but it'll still happen. But you gotta be careful. Steel drums of methanol are pretty much a thing of the past because it'll eat the drum over time due to moisture. If storing in a steel container keep it off the concrete floor. Put it on a block/sheet of plywood. Not exactly sure why this works/is needed, but it seems to be the hot ticket for prolonged storage.
The worst case scenario is the stuff eats the drum and then spills all over your shop. -hope you don't have an ignition source or an expoy floor coating cause it'll burn your shop down/ruin the floor finish.
If you sweet talk and HVAC shop you can have a SS tank made up pretty easy. That's what I did. Cost me around $100 bucks.
C.
If it reacts anything like gasoline, can't that be dangerous? or is it not as flamable?