Help me understand...
For sake of argument, let's say your magazine will hold a bullet/casing combo no more than 3" long. This same bullet/casing combo sitting against the bolt face leaves a full .25" away from the lands and too far away from the lands for good accuracy.
Now what?
I don't understand how this pertains to measuring off the ogive as opposed to measuring base to tip with solids.
Bore rider designs, as a rule, don't work with the ogive comparators that have been made for a given jacketed bullet size.
If you pin gauge the inside of a 6.5mm ogive comparator they typically fall between 0.2630-0.2635
If the front end of the bore rider is 0.256 and the pilot band is 0.260, you're not going to touch anything with a comparator until you're up on the full diameter area.
However, since the throat angle comes down from 0.264 groove size to 0.256 bore size then the bullet will actually touch the lands and work just fine.
But your comparator won't give you good readings.
Which is why I said that most comparators are going to be worthless and you should measure based on COAL. Since the bullets are machined anyway then the COAL is just as reliable as the comparator numbers.
And, I can state with full confidence from having made about 500k of them so far:
The bullet OAL on our stuff falls within 1/2 thousandth (normally it's +/-0.0003), which is tighter than calipers can consistently and repeatedly measure.
If for some reason you must measure with a comparator then you're going to need to drop down to the next smaller size. For example, measuring 6.5mm bullets that fit in a 0.256 bore you will need to go to at least a 25 caliber, if not a 6mm, comparator.
If you go to the smaller size you'll get something that rides on the ogive. It will give you a reliable, consistent measurement.
You don't NEED a comparator that measures just in front of the bearing surface on a jacketed bullet either. You need something that measures consistently on a reference surface that's reliable, which is why jacketed bullets use ogive comparators instead of base to tip. The tips aren't consistent and you get variation.
You can get reliable loading information with a 6mm comparator on a 6.5mm bullet for machined or swaged type, you just won't be able to tell the guys on facebook your comparator measurement without them scratching their head. It's going to be too long.
On that note, when people offer BTO measurements without any qualification of the comparator size I usually just shake my head knowing that comparators from different brands are different sizes and even from the same brand they vary enough that matching numbers still isn't going to guarantee much more than +/- 0.010" consistency between the two sets of loaded ammo.