Technical data point on 6ARC gas port size for 'long' gas systems:
BACKGROUND:
I had short-stroking issues in my 20" Rifle +2 length gas system. Couldn't solve with mag changes, different lowers, ultra light weight buffers, different springs, different loads, different gas blocks, etc.
Finally, I measured the gas port: it was 0.085ish". I got some great advice from fellow members
@Constructor and
@357Max that 0.085ish" was likely too small for this gas system length.
@Constructor recommended 0.095ish".
SOLUTION:
@357Max was kind enough to offer his skills and his lathe to drill out the port to 0.095ish". Luckily he is about 45minutes away, so I drove up and he drilled it out in under an hour.
I returned home and back to the range. I set the gas block to the middle of the adjustment range and bang, first shot, beautiful 3:30 injection and locked back bolt - first time ever! Opened block one more click and bang, 3:00 injection and another locked back bolt. Then tried a 10 rd loaded magazine: 100% cycled, locked bolt and all rounds landing 3:00 o'clock. Perfect.
CONCLUSION:
0.095ish" is the recommended gas port size for long gas systems.
Huge thanks to
@357Max and
@Constructor - you guys get gold stars from me!