Thanks, I'm going to look into a vibratory or ultrasonic cleaner. I think I am having pressure issues caused by cleaning issues due to the extra dirty neck/shoulder of my 22 BRA (which might be due to a too lose of a chamber?)
I inspected everything closer today to diagnose the issue. Pulled 6 bullets at random, weighed the charge and visually confirmed the powder was Varget, no issues here. Wiped down the brass I shot yesterday and measured a few key points. Noticed right away that about half the shot rounds had major pressure issues; the base of the brass where not in the chamber had flowed out a little bit causing a little lip like a rimmed cartridge. This is even visible on the picture I posted yesterday and didn't notice until today. Not good; at the range I was discounting that it might have been pressure because the weather was cold and I'd shot 1.0grn more powder before which was where I was seeing heavy bolt lift. I've also had a dirty chamber cause stuck brass before so I jumped the conclusion that it was the carbon causing the stuck brass. I was wrong and thankfully leaned a lesson that only cost me some confusion and ~15 pcs of brass.
Then I pulled out the bore scope and started to find issues right away. Even with my normal cleaning that should clean out the neck and shoulder there was hard baked on carbon building up in the neck and shoulder. I'm guessing because the 22 BRA is so dirty that it's depositing carbon in the necks which is causing extra pressure. I scoped my 6 Dasher barrel with 1k rounds on it and the neck is clean and doesn't have any build up.
I'm not sure why the 22 BRA gets so dirty. I think it has too much neck clearance and that might be part of it. I measured fired brass with the dirty neck at 0.257" so figure if it was clean it might be 0.258" or 0.259". Loaded rounds measure 0.2505" in the neck.
Next 22 BRA barrel I have cut will be with a .255 neck reamer that I have a 0.160" freebore. This barrel is a PVA 0.150" freebore 22 BRA, Osprey.
Dirty Chamber Neck:
View attachment 8310470
Shoulder looks like it had baked on carbon as well:
View attachment 8310476
I don't think it was a carbon ring issue; looks like the carbon build up was minimal between the brass and end of the neck:
View attachment 8310477
I cleaned out the neck and chamber and I bet next time out it shoots without issues. Lesson is i'm going to have to clean the chamber more than normal with this barrel. Baked on carbon removed:
View attachment 8310479