Tried the torch, actually Randall from AR15Barrels.com did, and we decided to stop as it wasn't necessary (we were trying to re-time the SF brake on the rifle). The problem isn't with stripped screws, but that they've tapped (threaded tapped) the barrel nut on one side. As such the nut and rail are essentially cold-welded together. Wasn't planning on messing with it unless it was really necessary.
Soaked the GB in brake cleaner overnight, and heated, didn't want to budge too much. It moves, but doesn't want to go too far, I think there just might be a burr from one of the set screws that's impeding it, not carbon buildup.
But alas, I solved it earlier. The lye helped break it down, after I attached some rubber hosing to it, poured in some carbon solvent (reduce wall friction from carbon buildup and try to remove some carbon that could hold ions) and used a little hydraulic pressure from a big syringe and blew it out. Cleared it out into the barrel, ran some vinegar through it (neutralize the lye), couple runs of water to get anything else out, then penetrating oil into the gas block to get any water out to avoid crevice corrosion, blown dry with comp air from computer duster can, then cleaned the barrel as usual. Flow is same with other rifle length gas and similar block, should be all good to go.